Intelligent alloy plate hammer manufacturing system and method

Abstract

The invention discloses an intelligent alloy plate hammer manufacturing system and method. The intelligent alloy plate hammer manufacturing system comprises a temperature detection module, a clock module, a PLC, a deoxidization module, an alarm module, a heating module and a refrigeration module. The temperature detection module detects temperature values in a medium-frequency electric induction furnace, a sand box and a refrigeration box, and the clock module comprises a timer 01 arranged in the sand box, a timer 02 arranged in a heat treatment furnace and a timer 03 arranged in the refrigeration box and is used for relevant timing. The PLC controls the deoxidization module, the alarm module, the heating module and the refrigeration module to perform relevant operations according to the temperature values in the medium-frequency electric induction furnace, the sand box and the refrigeration box and predetermined timing information. The intelligent alloy plate hammer manufacturing system can strictly control various parameters including temperatures, time, material adding dosage and the like in the manufacturing process, reduce the error rate and improve the manufacturing efficiency and the quality of an alloy plate hammer, further greatly decreases the working amount of an operator, achieves highly automatic manufacturing process and improves the manufacturing efficiency.

Description

technical field [0001] The invention relates to the control field, in particular to an intelligent preparation system and method of an alloy blow bar. Background technique [0002] The blow bar is an important part of the crusher for crushing the blow bar. The wear of the blow bar is the main failure mode of the crusher. Generally, the service life of the blow bar is short and the consumption is large. It is necessary to store a large number of spare parts to maintain normal production, and the production cost is high. There are generally two reasons for the short service life of the blow bar: one is the improper selection of the blow bar material. The blow bar material should be made of wear-resistant alloy material, but the existing blow bars are generally made of high manganese steel. The hammer head of high manganese steel hammer crusher has good toughness, good workmanship and low price. Under the action of large impact or contact stress, the surface layer will quickly...

AI Technical Summary

Problems solved by technology

Carbide inlay technology has been paid attention to and extensively researched, but the scope of application is still too small and has not been applied in a large area. The alloy blow bar manufactured by the cemented carbide inlay technology in the prior art has poor application effect due to technological defects. Not ideal, therefore, how to optimize or simplify the preparation process is a common research topic for those skilled in the art

[0004] Moreover, in the preparation process of alloy blow bars, various temperatures, times and dosages of materials need to be strictly controlled. If a slight mistake is made, it is likely to cause quality problems in the preparation of alloy blow bars; There are a lot of measured data, and artificial memory and operation are prone to errors, which makes the preparation efficiency not high

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