Hot isostatic pressing forming method used for improving part surface quality

A technology of hot isostatic pressing and surface quality, applied in the field of static pressing, can solve the problems of uneven distribution of alloy elements and reduce the surface quality of parts, and achieve the effect of excellent comprehensive performance, reducing friction and ensuring material strength

Active Publication Date: 2016-03-30
HUAZHONG UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, in the prior art, when conventional materials are used as control cores, under the action of high temperature and high pressure, the elements of powder particles and the control cores tend to diffuse, resulting in changes in the content of elements on the surface of the part after forming, and some elements pass through the diffusion process. The effect is transferred to the surface of the shape-controlled core, and at the same time, some elements on the surface of the shape-controlled core diffuse to the surface of the formed part. This phenomenon leads to uneven distribution of alloy elements and reduces the surface quality of the part.

Method used

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  • Hot isostatic pressing forming method used for improving part surface quality
  • Hot isostatic pressing forming method used for improving part surface quality
  • Hot isostatic pressing forming method used for improving part surface quality

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Experimental program
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Embodiment 1

[0038] In this embodiment, FGH97 alloy powder is used as the base material to improve the high-temperature oxidation resistance and corrosion resistance of the alloy; AlTiN is used as the coating material, which has high hardness and wear resistance, and can also reduce the friction of the material . Since the solid solution temperature of the main strengthening phase of FGH97 is 1180°C, the hot isostatic pressing process parameter temperature is 1100°C, and the pressure is selected as 120MPa. Utilize the method of the present invention to manufacture aircraft engine and turbine blade parts according to above-mentioned parameter, concrete steps are as follows:

[0039] (1) According to the structure of the turbine blade parts, the matching hot isostatic pressure jacket and shape-controlling core are designed, and the lower part of the jacket is processed into a U shape, which can reduce the welding points at the bottom and reduce the risk of leakage caused by welding; shape-co...

Embodiment 2

[0046] Utilize the present invention to manufacture Inconel625 turbine disc parts. With the development of aerospace technology, the thrust-to-weight ratio of aeroengines is increasing, and the inlet temperature is also increasing. Nickel-based alloy is an excellent high-temperature alloy. More than 50% of modern gas turbine engines use high-temperature alloys, of which nickel-based materials account for about 40%. Nickel-based alloys are commonly used as materials for engine hot-end parts, and have excellent comprehensive properties under medium and high temperature conditions. However, with the increase of the thrust-to-weight ratio, higher requirements are placed on the high-temperature performance and surface quality of the material. In view of the above problems, the present invention uses Inconel625 powder as a raw material and TiN as a coating material to improve the high temperature strength, wear resistance and surface quality of the base material. Specific steps ar...

Embodiment 3

[0053] Utilize the present invention to improve wear resistance and surface quality of TC4 parts, concrete steps are as follows:

[0054] (1) Design the corresponding sheath and shape-controlling mold according to the shape of the part; select TC4 alloy powder with an average particle size of about 100 μm, and purify the powder before hot isostatic pressing;

[0055] (2) The shape-controlling core and sheath are processed by machining, and a layer of TiN coating is sprayed on the surface of the shape-controlling core by PVD method, and the thickness of the coating is 30 μm;

[0056] (3) Fix the shape-controlling core in the sheath, weld the upper and lower parts of the sheath together by welding; fill the powder into the inside of the sheath, vibrate it, and carry out air extraction treatment at a high temperature of 600°C. The vacuum degree in the sleeve reaches 10 -4 Pa, seal the exhaust port.

[0057] (4) Carry out hot isostatic pressing treatment on the sheath, the proce...

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Abstract

The invention discloses a hot isostatic pressing forming method used for improving the part surface quality. The hot isostatic pressing forming method comprises the following steps that three-dimensional models of a wrapping sleeve and a shape control die core are designed according to the shape and size of a formed part; the stainless steel wrapping sleeve and the carbon steel shape control die core are manufactured according to the manufactured three-dimensional models; a ceramic coating is sprayed on the surface of the shape control die core through a physical vapor deposition (PVD) method; the shape control die core is fixed in the wrapping sleeve, and the wrapping sleeve is filled with powder and shaken to be compacted; the wrapping sleeve is subjected to air exhausting and heating treatment, sealing welding is conducted when the vacuum degree in the wrapping sleeve reaches a certain degree; the wrapping sleeve is subjected to hot isostatic pressing treatment through a technique that the temperature is increased at first and then the pressure is increased so as to make the powder be tightened and compacted under the action of the high temperature and the high pressure; and the wrapping sleeve and the shape control die core are removed to obtain the final part. According to the hot isostatic pressing forming method, the carbon steel die core with the coating serves as the shape control die core, and element diffusion between carbon steel cores and the powder can be effectively prevented; element segregation of the alloy surface due to diffusion is avoided, and the alloy surface quality is improved.

Description

technical field [0001] The invention belongs to the field of hot isostatic pressing, and more specifically relates to a hot isostatic pressing method for improving the surface quality of parts. Background technique [0002] The high-temperature parts of key parts such as working blades, turbine discs, and combustion chambers of aero-engines have extremely strict requirements on materials. They not only require good high-temperature oxidation and corrosion resistance, but also require high-temperature strength, creep Strength and durability and good fatigue properties. Nickel-based alloys and titanium alloys are widely used in the aerospace field because of their good comprehensive properties. Nickel-based alloys have good thermal fatigue resistance, low thermal expansion coefficient, high elastic modulus, etc., and have good high-temperature oxidation resistance and corrosion resistance. Nickel-based superalloys generally work above 600 ° C and withstand certain stress cond...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F3/15
CPCB22F3/15
Inventor 史玉升滕庆薛鹏举魏青松刘洁周顺李继展周燕
Owner HUAZHONG UNIV OF SCI & TECH
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