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Method for manufacturing molybdenum plate blank through sintering

A slab and thermal insulation sintering technology, which is applied in the field of powder metallurgy, can solve the problems of high sintering temperature, uneven thickness, and low bulk density, and achieve the goal of reducing the content of impurity elements, reducing loss and energy consumption, and increasing the bulk density Effect

Active Publication Date: 2016-04-06
XIAN REFRA TUNGSTEN & MOLYBDENUM
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The existing molybdenum slab preparation methods mainly have the following problems: when using fine particle molybdenum powder to prepare a large single-weight slab, the molybdenum powder is easy to agglomerate, resulting in poor fluidity and low bulk density. It is easy to create a "bridge" between the two slabs, which requires multiple taps and vibrations, and the vibration effect is uncontrollable. The powder loading of different slabs is inconsistent, resulting in poor slab shape and uneven thickness; it is prepared by a single coarse-grained molybdenum powder For large single-weight slabs, the sintering and densification process is slow, the required sintering temperature is high, and the sintering time is long; and the use of submicron molybdenum powder can reduce the sintering temperature and shorten the sintering time, but the submicron molybdenum powder The powder production process is complicated, the cost is high, and it is not easy to promote
However, according to the patent CN201010107245, compared with conventional molybdenum powder, the production process of submicron (particle size ≤ 1.0 μm) molybdenum powder is complicated, and special reduction equipment is required, and the production cost is high.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] The preparation method of this embodiment includes the following steps:

[0023] Step 1. Weigh the raw materials according to the following weight percentages: 30% molybdenum powder with an average particle size of 1.5μm, 55% molybdenum powder with an average particle size of 3.0μm, 15% molybdenum powder with an average particle size of 4.5μm, and the mass purity of each raw material Not less than 99.95%; place the weighed raw materials in a drum mixer and mix uniformly to obtain mixed molybdenum powder. The mixing ball is a molybdenum ball with a diameter of 8mm. The drum mixer rotates at 40r / min. The time is 4h, and the bulk density of the obtained mixed molybdenum powder is 1.42g / cm 3 , The fluidity is 22s / 50g; the ratio of the mass of the mixing ball to the mass of the mixed molybdenum powder is 1:2;

[0024] Step 2. Weigh 75kg of the mixed molybdenum powder described in Step 1, and put the weighed mixed molybdenum powder into a rubber sleeve of 90mm×400mm×L (L represent...

Embodiment 2

[0028] The preparation method of this embodiment includes the following steps:

[0029] Step 1. Weigh the raw materials according to the following weight percentages: 20% molybdenum powder with an average particle size of 2.0μm, 60% molybdenum powder with an average particle size of 3.2μm, 20% molybdenum powder with an average particle size of 4.8μm, and the mass purity of each raw material Not less than 99.95%; place the weighed raw materials in a drum mixer and mix uniformly to obtain mixed molybdenum powder. The mixing ball is a molybdenum ball with a diameter of 10mm. The drum mixer rotates at 60r / min. The time is 3h, and the loose density of the obtained mixed molybdenum powder is 1.58g / cm 3 , The fluidity is 18s / 50g; the ratio of the mass of the mixing ball to the mass of the mixed molybdenum powder is 1:3;

[0030] Step 2. Weigh 140kg of the mixed molybdenum powder described in Step 1, and put the weighed mixed molybdenum powder into a rubber sleeve of 100mm×590mm×L, load th...

Embodiment 3

[0034] The preparation method of this embodiment includes the following steps:

[0035] Step 1. Weigh the raw materials according to the following weight percentages: 25% molybdenum powder with an average particle size of 2.5μm, 65% molybdenum powder with an average particle size of 3.5μm, 10% molybdenum powder with an average particle size of 5.0μm, and the mass purity of each raw material Not less than 99.95%; place the weighed raw materials in a drum mixer and mix uniformly to obtain mixed molybdenum powder. The mixing ball is a molybdenum ball with a diameter of 16mm. The drum mixer rotates at 50r / min. The time is 1h, and the bulk density of the obtained mixed molybdenum powder is 1.3g / cm 3 , The fluidity is 25s / 50g; the ratio of the mass of the mixing ball to the mass of the mixed molybdenum powder is 1:2.5;

[0036] Step 2. Weigh 75kg of the mixed molybdenum powder described in Step 1, and put the weighed mixed molybdenum powder into a rubber sleeve of 90mm×400mm×L, load the ...

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Abstract

The invention discloses a method for manufacturing a molybdenum plate blank through sintering. The method includes the steps that firstly, raw materials are weighed, and the weighed raw materials are evenly mixed, and mixed molybdenum powder is obtained; secondly, the mixed molybdenum powder is pressed into a plate blank in a cold isostatic pressing manner; and thirdly, under the hydrogen atmosphere, the plate blank is heated and sintered, and the molybdenum plate blank is obtained after being naturally cooled. Heating and sintering include the specific steps that firstly, the plate blank is firstly heated to 900 DEG C and sintered for 1 hour to 2 hours at the temperature of 900 DEG C, then the plate blank is heated to 1,500 DEG C and sintered for 2 hours to 4 hours at the temperature of 1,500 DEG C, and then the plate blank is heated to 750 DEG C to 1,780 DEG C and sintered for 6 hours to 10 hours at the temperature of 750 DEG C to 1,780 DEG C. According to the method, molybdenum powder used in the method is common brands of molybdenum powder in the market, cost is controllable, and purchase is easy; the apparent density of the mixed molybdenum powder is increased, fluidity is improved, a rubber sleeve is filled with the molybdenum powder more easily in the powder filling process, and the plate profile of the pressed blank is improved; and the maximum sintering temperature is lowered, and the loss of equipment and the like and energy consumption are reduced.

Description

Technical field [0001] The invention belongs to the technical field of powder metallurgy, and specifically relates to a method for preparing molybdenum slabs by sintering. Background technique [0002] In the production of LED display screens and solar thin films, molybdenum materials are commonly used as magnetron sputtering targets. Therefore, the molybdenum material used as a target is required to have the characteristics of high purity and uniform microstructure, and the performance of the molybdenum target is affected by the processing process. The purity and uniformity of the molybdenum slab of the raw material are particularly important. . As an important raw material for the target, molybdenum slabs are generally prepared by powder metallurgy. The main steps are: powder pretreatment, cold isostatic pressing, and hydrogen sintering. The existing preparation methods of molybdenum slabs mainly have the following problems: when fine-grained molybdenum powder is used to prep...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F3/16B22F1/00
CPCB22F1/0003B22F3/16B22F2998/10B22F3/04B22F3/1007
Inventor 林三元任吉文李长亮范文博姬毓朱博
Owner XIAN REFRA TUNGSTEN & MOLYBDENUM
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