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A kind of methanol synthesis separation refrigeration method

A technology for methanol synthesis and refrigeration methods, which is applied in refrigeration and liquefaction, chemical instruments and methods, and preparation of hydroxyl compounds. It can solve the problems of reduced service life of synthesis catalysts, affecting the condensation effect of methanol devices, and the deterioration of methanol separation effects. Avoid corrosion dew point, ensure long-term operation, and reduce the effect of the total amount of wax

Active Publication Date: 2017-11-07
PETROCHINA CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

These alkanes form wax after being condensed by the water condenser, and these waxes are finally adsorbed on the surface of the water condenser, seriously affecting the condensation effect of the methanol unit
As the temperature increases, the separation effect of methanol becomes worse, and the methanol production drops sharply
At the same time, the synthesis cycle gas containing a large amount of gaseous methanol is sent to the synthesis reactor through the compressor for methanol synthesis reaction. As the reaction partial pressure of methanol increases, the synthesis efficiency of methanol further decreases.
When the synthesis gas containing methanol gas is sent into the compressor, it will cause a series of problems such as scaling of the compressor, greatly reducing the service life of the synthesis catalyst, decreasing methanol production, and poor synthesis efficiency.
[0004] The traditional method to reduce the methanol content in the cycle gas is to use high-efficiency separation equipment to separate the condensed liquid methanol in the cycle gas as much as possible, but this method can only separate methanol at saturation temperature and pressure. There is still a large amount of methanol that has not been condensed and separated, and the cycle gas flows repeatedly in the synthesis system, resulting in an increase in energy consumption
[0005] Therefore, the current technical problem is that in the methanol production system, the output of methanol synthesis is low and the maintenance cycle of equipment is short

Method used

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  • A kind of methanol synthesis separation refrigeration method

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Comparison scheme
Effect test

Embodiment 1

[0061] This embodiment provides a methanol synthesis, separation and refrigeration method using natural gas as a raw material.

[0062] The natural gas used comes from Sebei gas field in Qinghai, the main component is CH 4 ;

[0063] Step (1), the 500,000 m 3 / h The first synthesis gas I is sent to the first heat exchanger 2 to raise the temperature of the first synthesis gas I to 220°C, and the heated first synthesis gas I is sent to the synthesis tower 1 for methanol synthesis reaction;

[0064] Step (2), transporting the reacted gas to the first heat exchanger 2 to cool down to 105° C. to obtain the second synthesis gas II, and then transporting the second synthesis gas II to the air condenser 3 for cooling, The temperature is lowered to 65° C. to obtain the first liquid crude methanol, the liquid wax produced by side reactions and the third synthesis gas;

[0065] In step (3), the obtained first liquid crude methanol, the wax produced by the liquid side reaction and the...

Embodiment 2

[0072] This embodiment provides a methanol synthesis, separation and refrigeration method using natural gas as a raw material.

[0073] The natural gas used comes from Sebei gas field in Qinghai, the main component is CH 4 ;

[0074] Step (1), the 650,000 m 3 / h The first synthesis gas I is sent to the first heat exchanger 2 to raise the temperature of the first synthesis gas I to 220°C, and the heated first synthesis gas I is sent to the synthesis tower 1 for methanol synthesis reaction;

[0075] Step (2), transporting the reacted gas to the first heat exchanger 2 to cool down to 108° C. to obtain the second synthesis gas II, and then transporting the second synthesis gas II to the air condenser 3 for cooling, The temperature is lowered to 67° C. to obtain the first liquid crude methanol, the liquid wax produced by side reactions and the third synthesis gas;

[0076] In step (3), the obtained first liquid crude methanol, the wax produced by the liquid side reaction and the...

Embodiment 3

[0083] This embodiment provides a methanol synthesis, separation and refrigeration method using natural gas as a raw material.

[0084] The natural gas used comes from Sebei gas field in Qinghai, the main component is CH 4 ;

[0085] Step (1), the 750,000 m 3 / h The first synthesis gas I is sent to the first heat exchanger 2 to raise the temperature of the first synthesis gas I to 220°C, and the heated first synthesis gas I is sent to the synthesis tower 1 for methanol synthesis reaction;

[0086] Step (2), transporting the reacted gas to the first heat exchanger 2 to cool down to 115° C. to obtain the second synthesis gas II, and then transporting the second synthesis gas II to the air condenser 3 for cooling, Lower the temperature to 70°C to obtain the first liquid crude methanol, the liquid wax produced by side reactions and the third synthesis gas;

[0087] In step (3), the obtained first liquid crude methanol, the wax produced by the liquid side reaction and the third ...

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Abstract

The invention discloses a methanol synthesis and separation refrigeration method, which belongs to the technical field of methanol production technology. The technical points of this method are: the synthesis gas after the methanol synthesis reaction is cooled by the heat exchanger and then enters the air condenser for further cooling to obtain liquid crude methanol, wax generated by liquid side reactions and uncondensed synthesis gas; condensed in the air A methanol separator is installed behind the tank, so that the wax produced by the liquid side reaction enters the methanol separator and subsequent processing equipment together with the liquid crude methanol, so as to reduce the total amount of wax entering the subsequent water condenser and reduce the condensation of the water condenser. Wax speed; the synthesis gas that has not been condensed by the air condenser is cooled by the heat exchanger and separated by the methanol separation tower, so that the methanol is fully condensed and separated, so that the methanol content in the synthesis gas recycled back to the synthesis tower is reduced, and the synthesis tower is promoted. The methanol synthesis reaction in the middle shifted to the positive reaction direction. The method of the invention increases the output of methanol, prolongs the service life of equipment and reduces energy consumption.

Description

technical field [0001] The invention relates to a methanol synthesis and separation refrigeration method, which belongs to the technical field of methanol production technology. Background technique [0002] Methanol is an important organic chemical raw material and high-quality fuel. Industrially, coal, naphtha, refinery dry gas and natural gas are mainly used as raw materials to produce methanol. [0003] The methanol synthesis reaction is a high energy-consuming process with a low conversion rate, and the effective yield of methanol per pass is only 5% to 9%, so the effective recovery of methanol is very important. The partial pressure of the methanol gas phase in the synthesis gas decreases with the decrease of the temperature. Therefore, the cooling of the outlet gas of the methanol synthesis tower is an important link in the methanol production process. The partial pressure of the methanol gas in the gas will cause the gaseous methanol in it to not be condensed compl...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C07C31/04C07C29/152F25J3/00
Inventor 赵如政刘海滨淡明昌陈家岭徐继峰李海建马成海
Owner PETROCHINA CO LTD
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