Method for manufacturing large-size refractory bricks

A refractory brick and large-size technology, which is applied in the field of refractory materials, can solve the problems of semi-finished demoulding, curing, and drying treatment technology, long maintenance and drying time of large-sized bricks, and inability to form large-sized bricks. Achieve the effects of reducing firing shrinkage, ensuring firing yield, and uniform molding pressure

Inactive Publication Date: 2016-07-20
SINOSTEEL LUOYANG INST OF REFRACTORIES RES
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the commonly used refractory brick forming methods are organic pressure forming and pouring forming. The machine pressing forming method is unidirectional pressure, and the pressure gradually decreases with the thickness of the brick during the transmission process. Therefore, this method cannot fo

Method used

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Examples

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Effect test

Embodiment 1

[0015] Example 1: A method for preparing large-sized refractory bricks. The refractory bricks use spherical granulated material as the matrix and fine particles with a particle size of 1 to 0.1 mm as the aggregate; the additions of the aggregate and the matrix in this example are respectively The fine particles are 30% and 70%; the fine particles are corundum particles; the spherical granulation material uses alumina powder with a particle size of 2 o 3 The content is 98.6%.

Embodiment 2

[0016] Example 2: A method for preparing large-sized refractory bricks. The refractory bricks use spherical granulated material as the matrix and fine particles with a particle size of 1-0.1 mm as the aggregate; the additions of the aggregate and the matrix in this example are respectively 20%, 80%; the fine particles are mullite particles; the spherical granulation material adopts alumina powder and mullite powder with particle size 2 o 3 Content 90%.

Embodiment 3

[0018] A method for preparing large-sized refractory bricks. The refractory bricks use spherical granulated material as the matrix and fine particles with a particle size of 1-0.1mm as the aggregate; the additions of the aggregate and the matrix in this embodiment are 20%, 80%; the fine particles are corundum particles; the spherical granulation material adopts alumina powder, chromium oxide powder and zirconia powder (17% of chromium oxide powder, 80% of alumina powder, oxidized Zirconium powder 3%) as a raw material, and make a slurry with water and a binder in a mixer, the amount of the binder PVA solution added is 10% of the weight of the above alumina powder; the amount of water added is 50% of the weight of the above alumina powder; The slurry is prepared into a spherical matrix granulation material with a water content of 0.2-0.5% by a centrifugal spray granulator; the spherical matrix granulation material and the fine particles are dry mixed in a mixing device to obtain...

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Abstract

The invention belongs to the field of refractory materials, and provides a method for manufacturing large-size refractory bricks.The method for manufacturing the refractory bricks comprises the steps that spherical pelleting materials are adopted as a matrix, and fine particles with the grain size of 0.1 mm to 1 mm are adopted as aggregate; the spherical pelleting materials, water and a binding agent are manufactured into slurry in a stirrer, and the slurry is manufactured into spherical matrix pelleting materials with the water content of 0.2% to 0.5% through a centrifugal spraying pelletizer; the spherical matrix pelleting materials and the fine particles are subjected to dry blending in mixing equipment, and an even mixture is obtained; the mixture is directly contained in a mold and subjected to pressure forming in an isostatic pressing machine at the pressure of 90 MPa to 180 MPa, and blanks with enough strength are obtained; the formed blanks are dried for 24 h at the temperature of 120 DEG C, then heat preservation is carried out for 6 h to 10 h at the temperature of 1,500 DEG C to 1,650 DEG C, and the large-size refractory bricks can be obtained.The manufactured large-size refractory bricks have the advantages of being even in structure, high in density and strength and good in corrosion resistance.

Description

technical field [0001] The invention belongs to the field of refractory materials, and in particular relates to a method for preparing large-size refractory bricks. Background technique [0002] Large-sized refractory bricks can be used in glass kilns and other places where the size of refractory bricks is required to be high due to their uniform structure, good integrity, and fewer brick joints during assembly. [0003] At present, the commonly used refractory brick forming methods are organic pressure forming and pouring forming. The machine pressing forming method is unidirectional pressure, and the pressure gradually decreases with the thickness of the brick during the transmission process. Therefore, this method cannot form large-sized bricks; pouring molding This method can form larger-sized adobes, but on the one hand, there are large air bubbles in the prepared adobes, which is not conducive to the uniformity of the structure; High, long maintenance and drying time ...

Claims

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Application Information

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IPC IPC(8): C04B35/66C04B38/00C04B35/622C04B35/626C04B35/63C04B35/634
CPCC04B35/101C04B35/106C04B35/622C04B35/62605C04B35/62695C04B35/63416C04B38/00C04B2235/3241C04B2235/3463C04B2235/602C04B2235/95
Inventor 冯志源王晗谭清华石鹏坤李坚强张永治范沐旭方旭
Owner SINOSTEEL LUOYANG INST OF REFRACTORIES RES
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