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Unicellular microorganism fermentation system and method

A technology of microbial fermentation and fermentation method, which is applied in the field of biological fermentation equipment, can solve the problems of long time consumption, high cost, difficult pH control, etc., and achieve the effect of saving time and cost, avoiding waste, and easier control of pH value

Active Publication Date: 2016-08-03
HUBEI GUANGJI PHARMA +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0003] The invention provides a single-cell microbial fermentation system and a fermentation method thereof, which solves the problem that the pH value is not easy to control in the fermentation process of the existing device, and solves the problem of too many times of seed expansion in each round of fermentation in the existing fermentation method, which leads to time-consuming The problem of too long and high cost; to reduce the number of seed culture stages and cycles, optimize the addition of neutralizers, reduce the cost of seed expansion, and improve fermentation production efficiency

Method used

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Embodiment 1

[0038] Embodiment 1, a single-cell microbial fermentation system, comprising a fermenter device 100 and a four-stage seed tank device 200, the fermenter device 100 and the four-stage seed tank device 200, each with one neutralizer storage tank;

[0039] The culture tank of the fermenter device has a diameter of 4.5m and a volume of 200m 3 , the inner wall of the tank body 111 is evenly distributed with temperature-controlled tubes, which are used to feed hot or cold media to heat up or cool down the tank body, and the respirator 115 is a 0.2 μm microporous filter; the inside of the tank body 111 There are 4 agitators and 4 neutralizer distributors respectively, the diameter of the closed circle constituting the neutralizer distributor is 1.125m, which is 1 / 4 of the diameter of the corresponding tank, and the inner diameter of the stainless steel pipe is 30cm;

[0040] The culture tank of the first-stage seed tank device has a volume of 30L and a diameter of 0.3m. The side wall...

Embodiment 2

[0044] Embodiment 2, a single-cell microbial fermentation system, comprising a fermenter device 100 and a three-stage seed tank device 200, each of the fermenter device 100 and the three-stage seed tank device 200 has two neutralizer storage tanks,

[0045] The volume of the culture tank of the fermenter device is 300m 3 , a diameter of 5.8m, the inner wall of the tank body 111 is evenly distributed with temperature-controlled tubes, which are used to feed hot or cold media to heat up or cool down the tank body, and the respirator 115 is a microporous filter of 0.2 μm; There are 4 agitators and neutralizer distributors in the tank 111 respectively. The diameter of the closed circle constituting the neutralizer distributor is 4.35m, which is 3 / 4 of the corresponding tank diameter. The inner diameter of the stainless steel pipe is 30cm;

[0046] The culture tank of the first-stage seed tank device has a volume of 8L and a diameter of 0.2m. The side wall of the tank has a surrou...

Embodiment 3

[0049] Embodiment 3, utilize the system of embodiment 1, adopt the fermentation method that lactic acid bacteria carries out lactic acid fermentation production, comprise the following steps:

[0050] A. Pre-installation steps: before the system starts, prepare 50% calcium hydroxide emulsion in the neutralizer storage tanks of the fermenter device 100 and the seed tank devices 200 at all levels for subsequent use, and sterilize each neutralizer feeding pipe; Fill fresh culture medium in the culture tank tank body of the first-stage seed tank device 200 and sterilize it; carry out step B;

[0051] B. Seed expansion step: adopt high-temperature-resistant anaerobic lactic acid bacteria (Lactobacillus casei B9232) to carry out 1.6L seed culture in the shake flask, reach the logarithmic phase in about 15 hours, complete the seed culture, and transplant the seeds to the first In the cultivation tank tank of the first-grade seed tank device;

[0052] Turn on the circulation pump cor...

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Abstract

The invention relates to a unicellular microorganism fermentation system and method and belongs to organism fermentation equipment and methods. The unicellular microorganism fermentation system and method solve the problem that the pH value is not easy to control in the fermentation process in an existing device and the problems that due to too many culture expanding times of seeds in each round of fermentation, too long time is consumed, and cost is too high in an existing fermentation device. The fermentation system comprises a fermentation tank device and N levels of seed tank devices. The fermentation tank device comprises a culture tank, a neutralizer storage jar, a circulating pump and a programmable logic controller. The constitution and structure of all the levels of seed tank devices are identical with those of the fermentation tank device, and only the dimension of the all the levels of seed tank devices is different from that of the fermentation tank device. The fermentation method comprises the steps of pre-loading, seed culture expanding, temporary seed storage, fermentation, and the Nth level seed re-culture and circulation. By means of the unicellular microorganism fermentation system and method, the seed culture expanding time is shortened, contamination risks are lowered and the time and cost for fermentation production are greatly saved; besides, the adding precision of a neutralizer is improved, a pipeline is prevented from scaling and then being blocked, the pH value is easier to control, and the level of fermentation production is increased.

Description

technical field [0001] The invention belongs to biological fermentation equipment and methods, in particular to a single-cell microbial fermentation system and a fermentation method thereof. Background technique [0002] Many important products, including various feedstuffs, food additives and APIs, are mainly obtained through fermentation. Among them, many single-cell microorganisms, such as bacteria and yeast, are used as production bacteria, and generally do not need to be subcultured by spores. The fermentation cycle is relatively short, and the frequency of tank placement is relatively high. High-frequency cultivation of seeds is required, and the workload is relatively large; On the one hand, with the development of fermentation technology, the volume of fermentation tanks has gradually expanded to 200m 3 ~500m 3 , The number of stages of seed tanks is also gradually increasing, starting from shake flasks, and finally to large fermenters, and seed expansion requires ...

Claims

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Application Information

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IPC IPC(8): C12M1/36C12M1/34C12M1/04C12M1/02C12N1/18C12P7/56C12P25/00C12R1/125C12R1/865C12R1/245
CPCC12M23/58C12M27/02C12M29/00C12M29/06C12M29/18C12M41/22C12M41/26C12N1/18C12P7/56C12P25/00
Inventor 卢正东龚道夷陈情夏炜铠张磊余龙江
Owner HUBEI GUANGJI PHARMA
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