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Anti-salt corrosion cable rubber and preparation method thereof

A salt-resistant and rubber-resistant technology, applied in the direction of insulating cables, cables, circuits, etc., can solve problems such as prone to failure, increased engineering costs, shortened service life, etc., and achieves excellent salt corrosion resistance, simple and feasible preparation methods, and equipment requirements low effect

Inactive Publication Date: 2016-08-17
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When sea wind power generation is reversed, it is easy to break down, shorten the service life, cause the cost of the project to increase or even be shelved

Method used

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  • Anti-salt corrosion cable rubber and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] Example 1: Preparation of Salt Corrosion Resistant Cable Insulation Rubber

[0020] Raw material weight ratio:

[0021] EPDM rubber, 55 parts; butadiene rubber, 15 parts; polysulfide rubber, 10 parts; isothiazolinone, 5 parts; methacrylamide, 8 parts; methyl benzotriazole, 3 parts; Sodium hexametaphosphate, 2 parts; Mercaptoethanol, 2 parts; Triallyl isocyanurate, 3 parts; 2-Mercaptobenzimidazole, 1 part; The weight ratio of sodium hypophosphite is 3:1.

[0022] Preparation:

[0023] Step S1, uniformly mixing EPDM rubber, butadiene rubber, and polysulfide rubber to obtain a main material, placing the main material in a single-screw extruder for blending, and granulating to obtain a base resin;

[0024] Step S2, open the internal mixer and preheat it to 50-55°C, then add the base resin obtained in step S1 for banburying, the banburying time is 4-6 minutes, and the mixture 1 is obtained;

[0025] Step S3, adding isothiazolinone, methacrylamide, tolyltriazole, sodium h...

Embodiment 2

[0027] Example 2: Preparation of Salt Corrosion Resistant Cable Insulation Rubber

[0028] Raw material weight ratio:

[0029] EPDM rubber, 50 parts; butadiene rubber, 10 parts; polysulfide rubber, 5 parts; isothiazolinone, 4 parts; methacrylamide, 6 parts; methyl benzotriazole, 2 parts; Sodium hexametaphosphate, 1 part; Mercaptoethanol, 1 part; Triallyl isocyanurate, 2 parts; 2-Mercaptobenzimidazole, 0.8 parts; The weight ratio of sodium hypophosphite is 2:1.

[0030] Preparation:

[0031] Step S1, uniformly mixing EPDM rubber, butadiene rubber, and polysulfide rubber to obtain a main material, placing the main material in a single-screw extruder for blending, and granulating to obtain a base resin;

[0032] Step S2, open the internal mixer and preheat it to 50-55°C, then add the base resin obtained in step S1 for banburying, the banburying time is 4-6 minutes, and the mixture 1 is obtained;

[0033] Step S3, adding isothiazolinone, methacrylamide, tolyltriazole, sodium h...

Embodiment 3

[0035] Example 3: Preparation of Salt Corrosion Resistant Cable Insulation Rubber

[0036] Raw material weight ratio:

[0037] EPDM rubber, 60 parts; butadiene rubber, 20 parts; polysulfide rubber, 15 parts; isothiazolinone, 6 parts; methacrylamide, 10 parts; methyl benzotriazole, 4 parts; Sodium hexametaphosphate, 3 parts; Mercaptoethanol, 3 parts; Triallyl isocyanurate, 4 parts; 2-Mercaptobenzimidazole, 1.2 parts; The weight ratio of sodium hypophosphite is 4:1.

[0038] Preparation:

[0039] Step S1, uniformly mixing EPDM rubber, butadiene rubber, and polysulfide rubber to obtain a main material, placing the main material in a single-screw extruder for blending, and granulating to obtain a base resin;

[0040] Step S2, open the internal mixer and preheat it to 50-55°C, then add the base resin obtained in step S1 for banburying, the banburying time is 4-6 minutes, and the mixture 1 is obtained;

[0041] Step S3, adding isothiazolinone, methacrylamide, tolyltriazole, sodi...

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Abstract

The invention discloses anti-salt corrosion cable insulating rubber and a preparation method thereof. The cable insulating rubber is prepared from the following raw materials in parts by weight: 50-60 parts of ethylene-propylene-diene monomer, 10-20 parts of cis-polybutadiene, 5-15 parts of polysulfide rubber, 4-6 parts of isothiazolinone, 6-10 parts of methacrylamide, 2-4 parts of methyl benzotriazole, 1-3 parts of sodium hexametaphosphate, 1-3 parts of mercaptoethanol, 2-4 parts of triallyl isocyanurate, 0.8-1.2 parts of 2-mercapto benzimidazole and 3-5 parts of acrylonitrile and sodium hypophosphite in a weight part ratio of (2-4):1. The cable insulating rubber disclosed by the invention has excellent anti-salt corrosion property which may be related to the weight part ratio of acrylonitrile and sodium hypophosphite in the raw materials; the weight part ratio of the acrylonitrile to sodium hypophosphite is (2-4):1; and the obtained cable has the best anti-salt corrosion property and is particularly suitable for an ocean power station.

Description

technical field [0001] The invention relates to cable materials, in particular to a salt-corrosion-resistant cable rubber and a manufacturing method thereof. Background technique [0002] Cables include power cables, control cables, compensation cables, shielded cables, high-temperature cables, computer cables, signal cables, coaxial cables, fire-resistant cables, marine cables, mining cables, aluminum alloy cables, etc. They are all composed of single or multi-strand wires and insulation layers, and are used to connect circuits, electrical appliances, etc. [0003] In marine power stations, cables are indispensable, but the performance of cables for land-use wind power does not take into account the special environment of marine wind power, especially does not have the ability to withstand long-term ocean salt, acid, alkali corrosion, oil corrosion, and seawater wet immersion resistance. When the sea wind power generation is reversed, it is easy to break down, shorten the ...

Claims

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Application Information

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IPC IPC(8): C08L23/16C08L9/00C08L81/04C08K13/02C08K5/47C08K5/20C08K5/3475C08K3/32C08K5/37C08K5/3492C08K5/315H01B3/44H01B7/28
CPCC08L23/16C08L2203/202C08L2205/03H01B3/441H01B7/2806C08L9/00C08L81/04C08K13/02C08K5/47C08K5/20C08K5/3475C08K3/32C08K5/37C08K5/3492C08K5/315Y02A30/14
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