Manufacturing method of hot extrusion polyethylene zinc-aluminum alloy coating steel wire cable

A technology of zinc-aluminum alloy and a manufacturing method is applied in the field of bridge cables to achieve the effect of reliable mechanical sealing structure and overcoming easy damage.

Active Publication Date: 2016-08-17
JIANGSU FASTEN STEEL CABLE CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] With the rapid development of modern bridges, a number of large-span sea-crossing bridges will be built soon. These bridges have the requirements of long cable length, high precision, and long design life, which cannot be met by using traditional galvanized steel wire cables. The service requirements for the durability of these ultra-long-span bridges in marine environments

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  • Manufacturing method of hot extrusion polyethylene zinc-aluminum alloy coating steel wire cable
  • Manufacturing method of hot extrusion polyethylene zinc-aluminum alloy coating steel wire cable
  • Manufacturing method of hot extrusion polyethylene zinc-aluminum alloy coating steel wire cable

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Embodiment Construction

[0085] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.

[0086] The cable involved in this embodiment is twisted together with zinc-aluminum alloy-coated steel wires to form a cable body, and then hot-extruded polyethylene protective layer on the outer layer of the cable body, and anchors are poured at both ends, and then coiled and transported to the erection site. Build root by root.

[0087] Specific implementation steps:

[0088] (1) Making zinc-aluminum alloy coated steel wire

[0089] The steel wire used in this embodiment adopts zinc-aluminum alloy coated steel wire, which has higher corrosion resistance than pure zinc coating. 9.2%~12.2%, coating weight not less than 300g / m 2 .

[0090] (2) Making standard length steel wire

[0091] Because there is a certain twist angle in each layer of steel wires of the cable stay, only the center wire does not twist during the whole production proce...

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Abstract

The invention relates to a manufacturing method of a hot extrusion polyethylene zinc-aluminum alloy coating steel wire cable. In accordance with the arrangement rule of steel wires at the cross section of the cable, the length of the cable is controlled through the center standard wire, zinc-aluminum alloy coating steel wires are bundled through the twisting angle being 2-4 degrees, a high-strength polyester belt is wound on the outside of the steel wire bundle, a double-layer high-density polyethylene protection layer is hot-extruded through the double-cavity co-extrusion one-time forming process, wind-rain induced vibration prevention embossing is arranged on the outer layer of the polyethylene protection layer according to the wind-rain induced vibration design requirement of the cable, and coiling down and storage are performed after the two ends of the cable are anchored. Finally, the cables are transported to the erection scene according to the delivery request, and erected one by one. The manufacturing process of the cable is free from site limits of construction sites, small in climate factor influence, convenient to control due to factory production management, and capable of meeting the use requirements for long length, high accuracy and durability of stay cables in super-large long-span bridges at the marine environment.

Description

technical field [0001] The invention belongs to the technical field of bridge cables, and in particular relates to a manufacturing method of hot-extruded polyethylene zinc-aluminum alloy coated steel wire cables. Background technique [0002] Cable-stayed bridge, also known as cable-stayed bridge, is a bridge in which the main girder is directly suspended on the tower column by cable-stayed cables. It is characterized by its light structure and strong applicability. It can change the combination of beams, cables and towers into different systems, which is suitable for different geological and terrain conditions. Due to the addition of the stay cables in the middle of the main girder, the bending moment is significantly reduced. Compared with other systems of long-span bridges, the amount of steel and concrete is relatively economical. With the help of the pre-tension force of the cable-stayed bridge, the internal force of the main girder can be adjusted to make it evenly an...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E01D19/16D07B1/16D07B7/14D07B9/00
CPCD07B1/162D07B7/145D07B9/00E01D19/16D07B2201/2088D07B2201/2089D07B2201/2011E01D11/04D07B1/148D07B2201/2044D07B2201/2045D07B2201/2087D07B2205/201D07B2205/3092D07B2501/203D07B5/006D07B3/00D07B5/002D07B7/10D07B2207/4031D07B7/14D07B2801/18D07B2801/22D07B2801/12D07B1/10D07B5/00
Inventor 赵军宁世伟薛花娟周祝兵吴琼强强黄可彬朱晓雄束卫洪王进梁中梅翟鹏程
Owner JIANGSU FASTEN STEEL CABLE CO LTD
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