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Composite automated assembly line production technology

A production process and assembly line technology, used in manufacturing tools, ceramic molding machines, ceramic molding workshops, etc., can solve the problems of poor product fluidity, low equipment utilization, and low production efficiency, and achieve good product quality and high equipment utilization. , the effect of high production efficiency

Inactive Publication Date: 2016-09-07
安徽海龙建筑工业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The purpose of the present invention is to solve many adverse effects such as numerous procedures, poor product fluidity, low equipment utilization rate, high labor cost, and low production efficiency brought about by the traditional production of prefabricated components at the present stage. The compound automatic production line can better solve the problems These problems, and can realize the production of two types of standardized prefabricated components

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] This embodiment is a prefabricated exterior wall assembly line production process, including the following steps:

[0018] Step 1: Assemble the forming frame through the surrounding edge of the mold, place the forming frame on the mold table and transport it to the cloth concrete supply equipment through the walking wheels;

[0019] Step 2, pouring the inner cavity of the forming frame, and after the concrete pouring is completed, leveling the concrete surface;

[0020] Step 3, transport it to the pre-curing room through the gantry crane and use the pre-curing equipment to perform the first curing of the product;

[0021] Step 4, when the concrete reaches a certain strength, the surface is leveled and cleaned for the second time,

[0022] Step 5, and then transport the product in step 4 to the steam curing room for the second curing through the gantry crane;

[0023] Step 6: After the strength reaches 15MPa, take it out with a gantry crane, take out the mold table, re...

Embodiment 2

[0027] This embodiment is an assembly line production process for prefabricated floor slabs. The difference between this embodiment and Embodiment 1 is that the smoothing of the concrete surface in Step 2 in Embodiment 1 is changed to the roughening process, and the second smooth surface is canceled. Work, and the secondary steam curing conditions are changed to: steam curing for 2-3 hours at a temperature of 50°C and a humidity of 60%.

[0028] Production technique of the present invention has following advantage compared with traditional production technique:

[0029] 1. The production efficiency has been increased by 2 times (steam curing realizes two-shift working system);

[0030] 2. Clear division of labor and better use of quality control;

[0031] 3. The assembly line production improves the degree of mechanization and reduces the number of industrial workers by nearly 40%;

[0032] 4. Save 50% of steam consumption;

[0033] 5. The utilization rate of mechanical equ...

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PUM

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Abstract

The invention relates to the field of precast concrete components, and provides a composite automated assembly line production technology for overcoming a lot of adverse effects of various processes, poor product mobility and the like in traditional production of precast components at the present stage. The composite automated assembly line production technology comprises the following steps: assembling a forming frame by using mold surrounding edges; placing the forming frame on a mold table and conveying the forming frame and the mold table to the position of cloth concrete supply equipment together; pouring a cavity of the forming frame, and flattening a concrete surface after concrete pouring is finished; feeding in pre-curing equipment and curing the product for the first time; after the strength of concrete reaches to a specific degree, flattening and smoothening the concrete surface for the second time, and then curing the product for the second time by using a multi-layered box type steam curing room; and after the strength reaches 15 MPa, taking out the mold table, and disassembling the mold surrounding edges of the forming frame. The technology has the advantages that the technology is low in requirements of working skill, high in product mobility, good in product quality, high in equipment utilization ratio and high in production efficiency, labor intensity is reduced, and the like.

Description

technical field [0001] The invention belongs to the field of concrete prefabricated components, in particular to a composite automatic assembly line production process. Background technique [0002] In recent years, my country's construction industrialization has developed rapidly. Prefabricated concrete structure buildings have shown their advantages in urban residential construction. The characteristics of environmental protection and short construction period have also contributed to the reduction of urban environmental pollution and atmospheric smog. With the development of the application of prefabricated concrete structures, the national industry technical standard of the Ministry of Housing and Urban-Rural Development - "Technical Specifications for Prefabricated Concrete Structures" JGJ1-2014 has been officially approved and released (be implemented from October 1, 2014), and the application of prefabricated concrete structures will soon Enter the stage of rapid deve...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B15/00B28B1/14B28B1/29B28B11/24B28B11/08
CPCB28B15/005B28B1/14B28B1/29B28B11/0845B28B11/245
Inventor 张宗军唐云刚姚大伟王健吴丁华陈长林王彬张庆汉
Owner 安徽海龙建筑工业有限公司