Unlock instant, AI-driven research and patent intelligence for your innovation.

Nanometer conductive rubber sensing unit and method for preparing same

A nano-conductive, sensing unit technology, applied in the direction of rubber layered products, chemical instruments and methods, measuring fluid pressure through mechanical components, etc., can solve problems such as pressure measurement that cannot be satisfied, achieve good linearity, good sensitivity, and improve The effect of compressive strength

Active Publication Date: 2016-10-12
SHENZHEN INNOVA WISE ENG TECH CONSULTING CO LTD +1
View PDF9 Cites 6 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, the research on nano-conductive rubber is mainly based on carbon black filling type. Most of the pressure sensors based on nano-conductive rubber are in the experimental stage, and some of the nano-conductive rubber sensors that have been applied in industry cannot meet the requirements due to the limitations of sensitivity, linearity and measuring range. Pressure measurement in high pressure states in the fields of machinery, civil engineering, etc.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Nanometer conductive rubber sensing unit and method for preparing same
  • Nanometer conductive rubber sensing unit and method for preparing same
  • Nanometer conductive rubber sensing unit and method for preparing same

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0034] The preparation of the nano conductive rubber sensing unit of the present invention mainly adopts the solution blending method and compression molding, and the specific preparation method is as follows:

[0035] S1. Ingredients: Weigh the basic components of silicone rubber (PDMS), curing agent and carbon nanotubes according to the mass ratio, pour them into the mixer, and perform mechanical grinding and mixing at room temperature to ensure that the carbon nanotubes are in the rubber matrix. Evenly distributed in the medium to make a nano-conductive rubber solution.

[0036] S2. Synthesis: Prepare multiple high-strength fabrics of the same size, spread a fabric layer on the bottom plate of the mold, evenly coat the nano-conductive rubber solution prepared in S1 on the fabric to a certain thickness, and then spread another fabric layer on it. Fabric layer: According to the thickness of the nano conductive rubber sensing element, the process of coating the nano conductive...

Embodiment 1

[0042] According to the mass ratio, the basic components of silicone rubber (PDMS) are 100 parts, the curing agent is 10 parts, and the double-walled carbon nanotubes are 9.57 parts. The mass ratio of double-walled carbon nanotubes in the nano conductive rubber mixture is 8%. Choose a commercially available fabric with appropriate thickness, elasticity, and strength. The prepared nano conductive rubber sensing unit is a square with a side length of 50 mm and a thickness of 3 mm. There are two fabric layers, which are respectively located on the upper and lower surfaces of the sensing unit; one conductive rubber layer is located in the middle of the upper and lower fabric layers, and the thickness is about 1mm.

[0043] Figure 4 The nano conductive rubber sensing unit prepared for the embodiment of the present invention is according to image 3 The change curve of loading resistance with pressure for 4 cycles obtained by the test method shows that the sensing unit has good s...

Embodiment 2

[0045] According to the mass ratio, the basic components of silicone rubber (PDMS) are 100 parts, the curing agent is 10 parts, and the double-walled carbon nanotubes are 10.22 parts. The mass ratio of double-walled carbon nanotubes in the nano conductive rubber mixture is 8.5%. Choose a commercially available fabric with appropriate thickness, elasticity, and strength. The prepared nano conductive rubber sensing unit is a square with a side length of 50 mm and a thickness of 3 mm. There are two fabric layers, which are respectively located on the upper and lower surfaces of the sensing unit; one conductive rubber layer is located in the middle of the upper and lower fabric layers, and the thickness is about 1mm.

[0046] Figure 5 The nano conductive rubber sensing unit prepared for the second embodiment of the present invention according to image 3 The change curve of loading resistance with pressure for 4 cycles obtained by the test method shows that the sensing unit has...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a nanometer conductive rubber sensing unit and a method for preparing the same, and belongs to the field of technologies for measuring force. The nanometer conductive rubber sensing unit comprises at least two fabric layers. Spaces among the adjacent fabric layers are filled with nanometer conductive rubber, and the nanometer conductive rubber is a rubber matrix with mixed carbon nano-tubes. The method for preparing the nanometer conductive rubber sensing unit includes S1, mixing the rubber matrix and the carbon nano-tubes according to mass proportions to obtain nanometer conductive rubber solution; S2, flatly laying a fabric layer, uniformly coating the nanometer conductive rubber solution prepared at the step S1 on fabrics until the coated nanometer conductive rubber solution has a certain thickness, and flatly laying another fabric layer on the fabrics; S3, pressurizing and heating the nanometer conductive rubber sensing unit prepared at the step S2 so as to solidify the nanometer conductive rubber sensing unit. The nanometer conductive rubber sensing unit and the method have the technical advantages that the nanometer conductive rubber sensing unit is high in force measurement range, high in sensitivity in the measurement range and good in piezoresistive characteristic curve linearity, and chip type requirements can be met.

Description

technical field [0001] The invention relates to the technical field of force measurement, in particular to a nano conductive rubber sensing unit and a preparation method thereof. Background technique [0002] Nano-conductive rubber is a composite material that produces conductive properties after mixing nano-scale conductive fillers in the insulating rubber matrix. Due to its good piezoresistive properties, durability, fatigue resistance and flexibility, it has been widely studied as a pressure sensing material and has been applied in robotics, medical treatment, aerospace and other fields. [0003] Studies have shown that when nano-conductive rubber is used as a pressure-sensitive material, its measuring range is related to the thickness, hardness and manufacturing process of the conductive rubber. By increasing the thickness and hardness of nano-conductive rubber, its measuring range can be increased appropriately. However, the thickness of thin-sheet pressure sensors is...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C08L83/04C08K7/00C08K3/04G01L7/00B32B5/02B32B25/10
CPCB32B5/02B32B25/10C08K3/04C08K7/00G01L7/00C08K2201/011C08K2201/001C08L83/04G01L1/2293G01L1/18B29C70/443B29K2083/00B29K2105/162B29K2507/04B29K2995/0005
Inventor 姜瑞娟彭捷陈宜言盖卫明于芳董桔灿
Owner SHENZHEN INNOVA WISE ENG TECH CONSULTING CO LTD