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Slag collecting agent for molten iron pretreatment and preparation method thereof

A technology of molten iron pretreatment and slagging agent, applied in the field of slag removal materials, can solve the problems of molten iron spheroidization decline, low slag accumulation efficiency, insufficient viscosity, etc., achieve the effects of less usage, reduced molten iron loss, and increased expansion

Inactive Publication Date: 2016-10-12
HEFEI CITY TENVER PRECISION CASTING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the field of cast iron metallurgical manufacturing, in the process of adding materials, there will be waste parts returned to the furnace, alloy materials, etc., so slag will be generated. Among them, in the later stage of cast iron smelting, before the molten iron is released from the furnace, the fluidity of the molten iron is better, solid The composite slag particles will float upward quickly, and the temperature of the molten iron surface is low, and these composite slags will solidify rapidly. At this time, due to the minimum surface tension of the molten iron, a loose scum layer is formed on the upper layer, and the slag and molten iron are easier to separate. In order to prevent the slag from flowing into the mold cavity with the molten iron, it is necessary to remove the slag before casting. At this time, the viscosity of the slag is relatively poor. At present, there are many slag collectors, but many of them are directly mixed with chemical raw materials and require a higher temperature to be baked. Dry, and in the process of slag removal, due to insufficient viscosity, the efficiency of slag accumulation is low, resulting in the cooling of molten iron, and the decline of spheroidization of molten iron after partial spheroidization

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] A slagging agent for pretreatment of molten iron, made of the following raw materials in parts by weight: perlite fine powder 64%, borax 10%, kaolin clay 12%, phytophthora fine powder 1%, acetylene carbon black 7%, coal gangue 6%; Among them, the fineness of perlite fine powder, kaolin clay, and phytophthora fine powder is 120 meshes, accounting for more than 65% of the total weight, and the fineness of acetylene carbon black is 100 meshes, accounting for more than 70% of the total weight, and borax and Coal gangue with a fineness of 80 mesh accounts for 60% of the total weight.

[0017] Wherein, described coal gangue is selected from coal mine, and the weight percent of main chemical composition is as follows: SiO 2 48.56%, Al 2 o 3 35.62%, Fe 2 o 3 1.35%, CaO1.68%, MgO1.02%, others 1.79, loss on ignition 9.98%.

[0018] A preparation method of molten iron pretreatment slag collecting agent, the specific steps are as follows:

[0019] (1) Stir the corresponding w...

Embodiment 2

[0024] A slagging agent for pretreatment of molten iron, made of the following raw materials in parts by weight: perlite fine powder 70%, borax 6%, kaolin clay 12%, phytophthora fine powder 2%, acetylene carbon black 5%, coal gangue 5%; Among them, the fineness of perlite fine powder, kaolin clay, and phytophthora fine powder is 120 meshes, accounting for more than 65% of the total weight, and the fineness of acetylene carbon black is 100 meshes, accounting for more than 70% of the total weight, and borax and Coal gangue with a fineness of 80 mesh accounts for 60% of the total weight.

[0025] Its preparation method is the same as in Example 1.

[0026] The particle size range of the slagging agent obtained in this embodiment is: 0.8-1mm, and the usage amount is 0.04-0.06% of the total weight of molten iron.

Embodiment 3

[0028] A slagging agent for pretreatment of molten iron, made of the following raw materials in parts by weight: perlite fine powder 72%, borax 8%, kaolin clay 14%, phytophthora fine powder 1%, acetylene carbon black 3%, coal gangue 2%; Among them, the fineness of perlite fine powder, kaolin clay, and phytophthora fine powder is 120 meshes, accounting for more than 65% of the total weight, and the fineness of acetylene carbon black is 100 meshes, accounting for more than 70% of the total weight, and borax and Coal gangue with a fineness of 80 mesh accounts for 60% of the total weight.

[0029] Its preparation method is the same as in Example 1.

[0030] The particle size range of the slagging agent obtained in this embodiment is: 1.4-1.8mm, and the usage amount is 0.025-0.04% of the total weight of molten iron.

[0031] project control group Example 1 Example 2 Example 3 Slag removal time (s) 796 352 363 364 Amount of slag with iron (kg / ton) 8...

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Abstract

The invention discloses a slag collecting agent for molten iron pretreatment and a preparation method thereof. The slag collecting agent is composed of, by weight, 64%-72% of perlite fine powder, 6%-10% of borax, 10%-15% of kaolin clay, 1%-2% of satsuma stone fine powder, 3%-8% of acetylene carbon black and 2%-6% of coal gangue, wherein the fineness of the perlite fine powder, the fineness of the kaolin clay and the fineness of the satsuma stone fine powder are each 120 meshes, and the perlite fine powder, the kaolin clay and the satsuma stone fine powder account for 65% or above of the total weight; the fineness of the acetylene carbon black is 100 meshes, and the acetylene carbon black accounts for 70% or above of the total weight; and the fineness of the borax and the fineness of the coal gangue are each 80 meshes, and the borax and the coal gangue account for 60% of the total weight. Compared with the prior art, the slag collecting agent for molten iron pretreatment and the preparation method thereof have the following advantages that the perlite fine powder and the satsuma stone fine powder are treated in high-temperature hot steam to increase the expansion degree of the perlite fine powder and the expansion degree of the satsuma stone fine powder, so that the perlite fine powder and the satsuma stone fine powder float on the surface of molten iron in the deslagging process, and splashing is avoided so that the perlite fine powder and the satsuma stone fine powder can quickly form high-viscosity colloid on the upper layer conveniently, and the component of the molten iron is not affected; and the cooling speed of the molten iron is decreased, the using amount is small, and the molten iron losses are effectively decreased.

Description

technical field [0001] The invention relates to a slag removal material, in particular to a slag collector for molten iron pretreatment and a preparation method thereof. Background technique [0002] In the field of cast iron metallurgical manufacturing, in the process of adding materials, there will be waste parts returned to the furnace, alloy materials, etc., so slag will be generated. Among them, in the later stage of cast iron smelting, before the molten iron is released from the furnace, the fluidity of the molten iron is better, solid The composite slag particles will float upward quickly, and the temperature of the molten iron surface is low, and these composite slags will solidify rapidly. At this time, due to the minimum surface tension of the molten iron, a loose scum layer is formed on the upper layer, and the slag and molten iron are easier to separate. In order to prevent the slag from flowing into the mold cavity with the molten iron, it is necessary to remove...

Claims

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Application Information

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IPC IPC(8): C21C1/08C21C7/076
CPCC21C1/08C21C7/0087C21C7/076Y02P10/20
Inventor 孙爱琴
Owner HEFEI CITY TENVER PRECISION CASTING