Production method of heat-accumulation and heating bulked double-layered-structure yarn warm-keeping knitted fabric

A double-layer structure, knitted fabric technology, applied in the field of knitted fabric processing, can solve the problems of insufficient heat preservation effect, poor air permeability, affecting fabric texture and wearing comfort, etc., and achieve the effect of improving heat preservation effect, strength and elasticity

Inactive Publication Date: 2016-11-09
IANGSU COLLEGE OF ENG & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the past, in order to improve the thermal insulation effect of knitted fabrics, the conventional method was to add layers and thicken the textile fabrics, which resulted in thick fabrics and poor air permeability, and greatly affected the texture and wearing comfort of the fabrics.
In the past two years, there has also been the development of light and thin thermal fabrics, but the physical properties and thermal performance of the products are often not ideal
For example, the development of thermal fabrics with hollow fibers only achieves warmth by preventing heat from escaping. Thermal fabric, although it can release heat, it does not achieve the best ability to prevent heat from escaping, resulting in the failure to achieve the best thermal effect in the end

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Production method of heat-accumulation and heating bulked double-layered-structure yarn warm-keeping knitted fabric
  • Production method of heat-accumulation and heating bulked double-layered-structure yarn warm-keeping knitted fabric
  • Production method of heat-accumulation and heating bulked double-layered-structure yarn warm-keeping knitted fabric

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0100] 1. Warmth retention mechanism and characteristics of thermal storage and heating bulky double-layer structure yarn thermal insulation knitted fabrics

[0101] (1) Warmth retention mechanism of heat-storing heat-storing bulky double-layer structure yarn warm-keeping knitted fabrics

[0102] 1. The formation mechanism of thermal storage and heating bulky double-layer structure yarn

[0103] The overall structure of the yarn used in the present invention is a bulky double-layer hollow yarn.

[0104] The first is spinning, which blends four short fibers of heat storage and heating fiber, regenerated cellulose fiber, water-soluble vinylon and high-shrinkage acrylic fiber into yarn.

[0105] The second is dimension reduction and puffing. The above-mentioned four-in-one blended yarn is treated with hot water to dissolve the water-soluble vinylon. At the same time, the high-shrinkage acrylic fiber also produces irreversible heat shrinkage, resulting in puffing effect, resultin...

specific Embodiment 1

[0207] Production method of heat-storing and heat-generating blended bulky double-layer structure yarns for thermal insulation knitted fabrics - skein yarn removal

[0208] (1) Fiber raw material and mixing ratio

[0209] 1. Coffee charcoal fiber: specification 1.67dtex×38mm, mixing ratio: 30%

[0210] 2. Modal: specification 1.67dtex×38mm, mixing ratio: 40%

[0211] 3. High shrinkage acrylic fiber: specification 1.67dtex×38mm, mixing ratio: 15%

[0212] 4. Water-soluble vinylon: 1.67dtex×38mm, mixing ratio: 15%

[0213] (2) Yarn specifications

[0214] Yarn specification: 28tex

[0215] (3) Process flow

[0216] Package yarn→swinging yarn into skeins→dimensional removal (hot water puffing treatment at the same time)→cleaning→drying→winding→knitting→knitted fabric dyeing and finishing

[0217] (4) Dimension reduction and puffing process

[0218] 1. Hot water temperature: boiling water at 100°C;

[0219] 2. Bath ratio: 1:15;

[0220] 3. Hot water treatment time: 40min. ...

specific Embodiment 2

[0243] Production method of heat-storing and heat-generating blended bulky double-layer structure yarn warm-keeping knitted fabric-fabric dedimensionalization

[0244] (1) Fiber raw material and mixing ratio

[0245] 1. Coffee charcoal fiber: specification 1.67dtex×38mm, mixing ratio: 30%;

[0246] 2. Modal: specification 1.67dtex×38mm, mixing ratio: 40%;

[0247] 3. High shrinkage acrylic fiber: specification 1.67dtex×38mm, mixing ratio: 15%;

[0248] 4. Water-soluble vinylon: 1.67dtex×38mm, mixing ratio: 15%.

[0249] (2) Yarn specifications

[0250] Yarn specification: 28tex.

[0251] (3) Technological process - fabric return

[0252] Package yarn→knitting→dimensional removal (hot water treatment and puffing at the same time)→cleaning→knitted fabric dyeing and finishing

[0253] (4) Dimension reduction and puffing process

[0254] 1. Hot water temperature: boiling water at 100°C

[0255] 2. Bath ratio: 1:15

[0256] 3. Hot water treatment time: 40min.

[0257] (5)...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses a production method of a heat-accumulation and heating bulked double-layered-structure yarn warm-keeping knitted fabric. The production method comprises the following steps: selecting fiber raw materials; a knitted fabric production process flow specifically comprising the following steps: skeining yarns and dissolving vinylon: preparing bobbin yarns, reeling and skeining, dissolving the vinylon and carrying out hot water bulking treatment, washing, drying, spooling, knitting and dyeing and finishing a knitted fabric; dissolving the vinylon from the fabric: preparing the bobbin yarns, knitting, dissolving the vinylon and carrying out the hot water bulking treatment, washing and dyeing and finishing the knitted fabric. The total structure of the used yarn is a bulked double-layered-structure hollow yarn; firstly, the yarns are spun, and four types of short fibers including heat-accumulation and heating fibers, regenerated cellulose fibers, water-soluble vinylon and high shrinkage acrylic fibers are blended into the yarns; secondly, vinylon dissolving and bulking are carried out and the four-in-one blended yarns are subjected to hot water treatment and the water-soluble vinylon is dissolved; meanwhile, the high shrinkage acrylic fibers have irreversible heat shrinkage and bulking effect is generated so that the axial length of the yarns is shortened; other fibers are bulked and crinkled and hollow parts are formed in the middles of the yarns, so that the double-layered-structure yarns are obtained.

Description

technical field [0001] The invention belongs to the field of knitted fabric processing, and in particular relates to a production method of heat-storing heat-storing bulky double-layer structured yarn to keep warm knitted fabric. Background technique [0002] In the past, in order to improve the thermal insulation effect of knitted fabrics, the conventional method is to add layers and thicken the textile fabrics, which not only makes the fabrics thick and poor in air permeability, but also greatly affects the texture and wearing comfort of the fabrics. In the past two years, there have also been developments of light and thin thermal fabrics, but the physical properties and thermal performance of the products are often not ideal. For example, the development of thermal fabrics with hollow fibers only achieves warmth by preventing heat from escaping. Thermal fabric, although it can release heat, it does not achieve the best ability to prevent heat from escaping, resulting in...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D04B1/10D04B1/12D02G3/04D02G3/24D06B3/10D06B15/10D06C7/02D04B1/16D01F1/10D01F6/92D06M13/192D06M13/50D06M15/643
CPCD04B1/102D01F1/10D01F6/92D02G3/045D02G3/24D04B1/12D04B1/16D06B3/10D06B15/10D06C7/02D06M13/192D06M13/50D06M15/643D06M2101/24D06M2101/28D06M2101/32D06M2101/40D06M2200/50D10B2201/22D10B2321/06D10B2321/10D10B2331/04D10B2501/00
Inventor 张曙光吉利梅季莉褚阳许爽爽
Owner IANGSU COLLEGE OF ENG & TECH
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