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Production process of air inlet rubber tube of automobile turbocharger

A turbocharger and production process technology, applied to tubular objects, applications, household appliances, etc., can solve the problems of easy accumulation of air in the troughs, high product scrap rate, etc., to achieve improved product performance and high product strength , the effect of reducing production costs

Inactive Publication Date: 2016-11-23
NINGBO FENGMAO FAR EAST RUBBER
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, because the fluidity of the internal rubber material is too good, the air is easy to accumulate in the trough during molding, resulting in a high scrap rate of the product, so it is necessary to improve the process

Method used

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  • Production process of air inlet rubber tube of automobile turbocharger
  • Production process of air inlet rubber tube of automobile turbocharger

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] A production process for the intake rubber hose of an automobile turbocharger, including raw material preparation, mixing (temperature 80°C, time 2 hours), calendering, pre-vulcanization, cloth cutting (cutting the tape to the designed specifications), reeling (Wrap the rubber cloth on the mold to form a rubber sleeve), sleeve (put the rubber sleeve on the mold), shaping and vulcanization steps.

[0032] The raw material of the automobile turbocharger intake rubber hose is composed of the following components in parts by weight: 100 parts of methyl vinyl silicone rubber, 5 parts of modified carbon nanotubes, vulcanizing agent (bis(2,4-peroxide) Dichlorobenzoyl)) 1 part, 0.5 part by weight of color masterbatch (commercially available), 0.5 part by weight of anti-frost agent (commercially available, silicone rubber anti-frost agent, Ningbo Zhenhai Weiqi Rubber & Plastic Technology Co., Ltd.).

[0033] The preparation method of the modified carbon nanotube is as follows: ...

Embodiment 2

[0038] A production process for the intake rubber hose of an automobile turbocharger, including raw material preparation, mixing (temperature 90°C, time 1 hour), calendering, pre-vulcanization, cloth cutting (cutting the tape to the designed specifications), reeling (Wrap the rubber cloth on the mold to form a rubber sleeve), sleeve (put the rubber sleeve on the mold), shaping and vulcanization steps.

[0039] The raw material of the automobile turbocharger intake rubber hose is composed of the following components in parts by weight: 100 parts of methyl vinyl silicone rubber, 10 parts of modified carbon nanotubes, vulcanizing agent (bis(2,4-peroxide) Dichlorobenzoyl)) 3 parts, color masterbatch (commercially available) 1.5 parts by weight, anti-frost agent (commercially available, silicone rubber anti-frost agent, Ningbo Zhenhai Weiqi Rubber and Plastic Technology Co., Ltd.) 1 part by weight.

[0040] The preparation method of the modified carbon nanotube is as follows:

[0...

Embodiment 3

[0045] A production process for an automobile turbocharger intake hose, including raw material preparation, mixing (temperature 85°C, time 1.5 hours), calendering, pre-vulcanization, cloth cutting (cutting the tape to the designed specifications), reeling (Wrap the rubber cloth on the mold to form a rubber sleeve), sleeve (put the rubber sleeve on the mold), shaping and vulcanization steps.

[0046] The raw material of the automobile turbocharger intake rubber hose is composed of the following components in parts by weight: 100 parts of methyl vinyl silicone rubber, 8 parts of modified carbon nanotubes, vulcanizing agent (bis(2,4-peroxide) Dichlorobenzoyl)) 2 parts, color masterbatch (commercially available) 1 part by weight, anti-frost agent (commercially available, silicone rubber anti-frost agent, Ningbo Zhenhai Weiqi Rubber & Plastic Technology Co., Ltd.) 0.8 part by weight.

[0047] The preparation method of the modified carbon nanotube is as follows:

[0048] (1) Hydrox...

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Abstract

The invention discloses a production process of an air inlet rubber tube of an automobile turbocharger. The production process comprises the following steps: raw material preparation; mixing; rolling; fabric cutting; coiling; sleeving; sizing; and vulcanization. A prevulcanization step is additionally arranged between rolling and fabric cutting, wherein the prevulcanization temperature is 190+ / -5 DEG C, and the time is 8-10min. The production process disclosed by the invention improves the percent of pass of production while improving the product performance, thereby reducing the production cost of a product.

Description

technical field [0001] The invention relates to a production method of automobile parts, in particular to a production process of an automobile turbocharger air intake hose. Background technique [0002] A turbocharger is a device that uses the exhaust energy of the engine to drive the turbine and drive the compressor to increase the intake pressure of the engine. It compresses more air into the cylinder to increase the amount of fuel, thereby improving the combustion performance. In order to improve fuel economy and reduce exhaust emissions. [0003] The biggest advantage of the turbocharger is that it can greatly increase the power and torque of the engine without increasing the engine displacement. Generally speaking, the maximum output power and torque of the engine after the turbocharger is installed will increase. More than 40%, so many automobile manufacturing companies use this supercharging technology to improve the output power of the engine, so as to realize the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C69/02B29C35/02C08L83/07C08K9/06C08K5/14C08K7/24B29L23/00
CPCB29C35/02B29C69/02B29L2023/005C08K5/14C08K7/24C08K9/06C08K2201/011C08L83/04
Inventor 蒋春雷张高峰
Owner NINGBO FENGMAO FAR EAST RUBBER
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