Continuous production device and method for glass fiber reinforced belt polyethylene composite pipe

A polyethylene composite pipe and production device technology, applied in the field of plastic pipes, can solve the problems of not having the continuous winding function of the reinforcing layer, the inability to realize continuous online production of the inner pipe, and the inability to realize continuous production, etc., and achieve a scientific and reasonable production method principle, Low production cost and environmentally friendly effect

Active Publication Date: 2016-12-07
王庆昭
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Patent documents related to RTP production equipment and methods include: Chinese patent 201510504346.X discloses a processing method and equipment for continuous fiber multi-layer winding thermoplastic composite pipes. The processing equipment includes continuous long fiber impregnated belts for installation and control of thermoplastic The control device for the axial and circular movement of the plastic inner tube and the melt supply device for conveying molten plastic. The front end of the melt supply device is equipped with a flat-slot die head. The processing method is that the inner tube rotates along the axis during the winding process. Moving, the pressure roller further promotes the full fusion between the wound continuous long fiber impregnated tape and the thermoplastic inner tube by pressing, and is cooled and shaped by the subsequent cooling fan to complete the single-layer winding and change the rotation direction of the inner tube. Carry out the next layer of winding until the number of winding layers reaches the requirement, and the melt supply device directly transports the melt between the continuous long fiber impregnated belt and the continuous long fiber impregnated belt, between the continuous long fiber impregnated belt and the thermoplastic inner tube, Plays the role of "binder"; Chinese patent 201410690683.8 discloses a long-fiber tape-shaped inner-wrapped glass fiber-wound three-layer composite polyethylene pipe, which is extruded from the outer functional material layer and the middle layer of long glass fiber ribbon-shaped polyethylene The winding layer and the inner functional material layer are composed of three layers. The three l

Method used

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  • Continuous production device and method for glass fiber reinforced belt polyethylene composite pipe
  • Continuous production device and method for glass fiber reinforced belt polyethylene composite pipe
  • Continuous production device and method for glass fiber reinforced belt polyethylene composite pipe

Examples

Experimental program
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Effect test

Embodiment 1

[0022] The main structure of the glass fiber reinforced polyethylene composite pipe continuous production device involved in this embodiment includes a first extruder 1, an inner pipe mold 2, a vacuum sizing box 3, a first cooling spray box 4, and a first traction machine. Machine 5, first winding machine 6, first heater 7, second winding machine 8, second heater 9, automatic belt changing manipulator 10, outer tube extruder 11, outer tube extrusion die 12, outer tube cooling The shaping mold 13, the second cooling spray box 14, the second tractor 15, the meter counter 16, the fixed length cutting machine 17 and the finished pipe placing rack 18; between the inner pipe mold 2 and the vacuum sizing box 3, vacuum Between the sizing box 3 and the first cooling spray box 4, between the first cooling spray box 4 and the first tractor 5, between the first tractor 5 and the first winding machine 6, the first winding machine 6 Between the first heater 7, the first heater 7 and the seco...

Embodiment 2

[0028] The process of the continuous production method of the glass fiber reinforced polyethylene composite pipe involved in this embodiment includes four steps: inner pipe extrusion molding, composite tape continuous winding, outer pipe extrusion coating, and cutting and warehousing:

[0029] (1) Extrusion molding of inner tube: The first extruder 1 is a JWS75 / 33 high-efficiency single-screw extruder. The temperature of the first extruder 1 in the 4 heating zones is 100℃, 130℃, 150℃ and Extrude the inner tube at 170℃, the die temperature is 170℃, and the inner tube extrusion speed is 1m / min. The outer diameter of the inner tube is 105.4mm. The inner tube passes through the forming of the inner tube mold 2 and the vacuum sizing box. The sizing of 3 and the cooling and shaping of the first cooling spray box 4 enter the first winding machine 6 under the traction of the first tractor 5. The traction speed of the first tractor 5 is the same as that of the first extruder 1 and the inne...

Embodiment 3

[0035] The process of the continuous production method of the glass fiber reinforced polyethylene composite pipe involved in this embodiment includes four steps: inner pipe extrusion molding, composite tape continuous winding, outer pipe extrusion coating, and cutting and warehousing:

[0036] (1) Extrusion molding of inner tube: The first extruder 1 is a JWS120 / 33 high-efficiency single-screw extruder. The temperature of the first extruder 1 in the 4 heating zones is 100℃, 130℃, 150℃ and Extrude the inner tube at 170℃, the die temperature is 170℃, the inner tube extrusion speed is 0.5m / min, the outer diameter of the inner tube is 273.6mm, the inner tube is formed by the inner tube mold 2 and vacuum sizing in turn The sizing of the box 3 and the cooling and shaping of the first cooling spray box 4 enter the first winding machine 6 under the traction of the first tractor 5. The traction speed of the first tractor 5 is the same as that of the first extruder 1 and the inner The spee...

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Abstract

The invention belongs to the technical field of plastic pipes, and particularly relates to a continuous production device and method for a glass fiber reinforced belt polyethylene composite pipe. A main structure of the production device comprises a first extruder, an inner pipe die, a vacuum sizing box, a first cooling spraying box, a first tractor, a first winding machine, a first heater, a second winding machine, a second heater, an automatic belt replacing mechanical arm, an outer pipe extruder, an outer pipe extrusion die, an outer pipe cooling sizing die, a second cooling spraying box, a second tractor, a meter counter, a fixed-length cut-off machine and a finished pipe containing frame. The technology process of the production method comprises total four steps of inner pipe extrusion forming, continuous composite belt winding, outer pipe extrusion wrapping and cutting warehousing, and continuous online production of the glass fiber reinforced belt polyethylene composite pipe is achieved. According to the production device for the glass fiber reinforced belt polyethylene composite pipe, the using environment is friendly, the production method principle is scientific and reasonable, the produced and prepared glass fiber reinforced belt polyethylene composite pipe is high in compression strength and small in pipe thickness, the production cost is low, and energy saving and environment friendliness are achieved.

Description

Technical field: [0001] The invention belongs to the technical field of plastic pipes, and specifically relates to a continuous production device and method for a glass fiber reinforced polyethylene composite pipe, which can realize the extrusion of the inner pipe of the glass fiber reinforced polyethylene composite pipe, the continuous winding of the glass fiber reinforced tape, and the On-line replacement of glass fiber reinforced tape and continuous on-line production of outer coating. Background technique: [0002] Reinforced thermoplastic plastic pipe (RTP) aims to improve the resistance to internal pressure. RTP usually includes a three-layer structure. The outer layer is a protective layer. The materials are various thermoplastics. Generally, the HDPE layer with anti-aging and UV resistance is added. The layer is a reinforced material layer intertwined at a specific angle. The materials include aramid fiber, polyester fiber, glass fiber and steel wire, etc.; the common spe...

Claims

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Application Information

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IPC IPC(8): B29D23/00B29C47/02B29C47/06B29C47/90B29C53/56B29C53/80B29C53/84B29C48/18B29C48/07B29C48/09B29C48/21B29C48/90
CPCB29C48/0022B29C48/903B29C48/10B29C48/18B29C48/9115B29C48/901B29C48/151B29C48/0019B29C53/566B29C53/8016B29C53/845B29C70/30B29D23/001B29K2023/06B29K2309/08B29C2793/009B29C2793/0027B29C53/8041B29L2023/22B29C53/582B29C53/68B29C70/32B29C48/0021B29C48/07B29C48/21B29C48/2886B29C48/0016B29C48/09F16L9/16
Inventor 王庆昭王大鹏秦升学张战欢
Owner 王庆昭
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