Cast steel material and manufacturing method for castings of cast steel material

A manufacturing method and steel casting technology, which is applied in the field of vehicle axle housing and balance suspension, can solve the problems of high material and heat treatment costs, no advantages in mechanical properties, and general mechanical properties, so as to increase the load capacity and shorten the tempering time , the effect of good machinability

Active Publication Date: 2017-01-04
卢森加
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Depend on figure 1 and figure 2 It can be seen that the QT500-7 material is the most brittle and has the highest carbon equivalent, so it cannot be welded; although ZG40Cr has the highest mechanical properties, it needs to add chromium element, and heat treatment normalizing 830-860 ° C + tempering 520-680 ° C, the cost of materials and heat treatment is high ; When ZG25Mn and SCW550 cast and smelt molten steel, low-carbon steel is required, and more manganese elements need to be added, the heat treatment temperature is high, the cost of materials and heat treatment is high, but the mechanical properties are average; ZG270-500 and ZG310-570 although the material cost and heat treatment The cost is lower, but there is no advantage in mechanical performance, which is more general

Method used

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  • Cast steel material and manufacturing method for castings of cast steel material
  • Cast steel material and manufacturing method for castings of cast steel material
  • Cast steel material and manufacturing method for castings of cast steel material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0044] Cast steel material, its chemical composition is composed of:

[0045] C: 0.32-0.40%, Si: 0.25-0.45%, Mn: 0.50-0.80%, P: ≤0.035%, S: ≤0.035%, N: 0.02-0.03%, Al: 0.020-0.060%, Mo: ≤ 0.10%, V: ≤0.05%, Ni: ≤0.20%, Cu: ≤0.20%, Cr: ≤0.25%, and the rest are Fe and unavoidable impurities.

[0046] The manufacturing method of the above-mentioned axle housing casting made of cast steel comprises the following steps:

[0047] a. Put 15 parts of ZG270-500 steel into the intermediate frequency furnace according to the weight ratio, after melting into molten steel, continue to put in 15 parts of ZG270-500 steel and 60 parts of No. 35 steel, melt into molten steel, add slag remover to remove slag ; Among them, ZG270-500 steel is steel shavings and / or recycled materials, No. 35 steel is No. 35 steel scrap, and the iron content of ZG270-500 steel and No. 35 steel is ≥ 97%;

[0048] b. Put 0.41 parts of pig iron and 0.06 parts of ferrosilicon into the intermediate frequency furnace to...

Embodiment 2

[0062] The cast steel material of the balance suspension, its chemical composition is composed of:

[0063] C: 0.32-0.40%, Si: 0.25-0.45%, Mn: 0.50-0.80%, P: ≤0.035%, S: ≤0.035%, N: 0.02-0.03%, Al: 0.020-0.060%, Mo: ≤ 0.10%, V: ≤0.05%, Ni: ≤0.20%, Cu: ≤0.20%, Cr: ≤0.25%, and the rest are Fe and unavoidable impurities.

[0064] The manufacturing method of the balanced suspension casting of the above-mentioned cast steel material comprises the following steps:

[0065] a. Put 17.5 parts of ZG270-500 steel into the intermediate frequency furnace according to the weight ratio, after melting into molten steel, continue to put in 17.5 parts of ZG270-500 steel and 55 parts of No. 35 steel, melt into molten steel, add slag remover to remove slag Wherein ZG270-500 steel is steel shavings, and No. 35 steel is No. 35 steel scrap, and the iron-containing mass percentage composition of ZG270-500 steel and No. 35 steel is 97.5%;

[0066] b. Put 0.45 parts of pig iron and 0.25 parts of fer...

Embodiment 3

[0080] Cast steel material, its chemical composition is composed of:

[0081] C: 0.32-0.40%, Si: 0.25-0.45%, Mn: 0.50-0.80%, P: ≤0.035%, S: ≤0.035%, N: 0.02-0.03%, Al: 0.020-0.060%, Mo: ≤ 0.10%, V: ≤0.05%, Ni: ≤0.20%, Cu: ≤0.20%, Cr: ≤0.25%, and the rest are Fe and unavoidable impurities.

[0082] The manufacturing method of the above-mentioned axle housing casting made of cast steel comprises the following steps:

[0083] a. Put 32 parts of ZG270-500 steel and 63 parts of No. 35 steel into the intermediate frequency furnace according to the weight ratio, melt into molten steel, add slag remover to remove slag; among them, ZG270-500 steel is steel scrap, and No. 35 steel is 35 No. steel scrap, ZG270-500 steel and No. 35 steel have an iron content of 98% by mass;

[0084] b. Put 0.43 parts of pig iron and 0.12 parts of ferrosilicon into the intermediate frequency furnace to increase carbon and silicon. After melting, add slag remover to remove slag; pig iron is Z18 in GB / T 71...

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Abstract

The invention provides a cast steel material with high strength, good toughness and low cost. The cast steel material is composed of, in weight percentage, 0.32-0.40% of C, 0.25-0.45% of Si, 0.50-0.80% of Mn, smaller than or equal to 0.035% of P, smaller than or equal to 0.035% of S, 0.02-0.03% of N, 0.020-0.060% of Al, smaller than or equal to 0.10% of Mo, smaller than or equal to 0.05% of V, smaller than or equal to 0.20% of Ni, smaller than or equal to 0.20% of Cu, smaller than or equal to 0.25% of Cr and the balance Fe and inevitable impurities. According to the cast steel material, on the premise of not increasing the wall thickness and the section ratio of engineering vehicle axle housings and suspensions and not increasing the manufacturing cost, the strength and the toughness of the axle housings and suspension supports are improved, and therefore the bearing capacity can be improved; and according to finite element analysis, the thickness of castings of products can be reduced appropriately, the purpose of light weight can be realized, and the manufacturing cost can be lowered.

Description

technical field [0001] The invention relates to the field of vehicle axle housings and balance suspensions, in particular to cast steel materials and casting methods for engineering vehicle axle housings and suspension systems of medium and heavy trucks and loaders. Background technique [0002] Looking at domestic engineering vehicle cast steel axle housing parts, the materials used are generally QT500-7, ZG310-570, ZG270-500, ZG25Mn, ZG40Cr, SCW550 in the Japanese JIS G5102 (1991) standard, etc. For mechanical properties of each material grade, see figure 1 . For the chemical composition of each material grade, see figure 2 . Depend on figure 1 and figure 2 It can be seen that the QT500-7 material is the most brittle and has the highest carbon equivalent, so it cannot be welded; although ZG40Cr has the highest mechanical properties, it needs to add chromium element, and heat treatment normalizing 830-860 ℃ + tempering 520-680 ℃, high material and heat treatment cost...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/04C22C38/02C22C38/06C22C38/12C22C38/08C22C38/16C22C38/18C21D6/00
CPCC21D6/005C22C38/001C22C38/02C22C38/04C22C38/06C22C38/08C22C38/12C22C38/16C22C38/18Y02P10/20
Inventor 卢森加赖振城张红艳
Owner 卢森加
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