81results about How to "Prevent temper brittleness" patented technology

The invention discloses alloy steel SDH55 for shield machine tools and a production method thereof. The alloy steel comprises, by weight, 0.4% to 0.55% of C, 0.10% to 0.40% of Si, 0.10% to 0.30% of Mn, 5.10% to 6.50% of Cr, 2.20% to 3.00% of Mo, 0.45% to 0.85% of V, the balance of Fe and unavoidable impurity elements, including not greater than 0.005% of S and not greater than 0.010% of P. The alloy steel high in wear resistance and high in toughness is made by means of matching, smelting, casting and electroslag remelting, by thermal feeding for high-temperature homogenous treatment after demolding, and by means of multidirectional forging, soft annealing and ultra-fining treatment; the problem that the current tools for shield machines are of short lives due to wear and failure and edges cracking caused by low toughness is solved; the alloy steel is of great significance to the development of the industry of special steels of shield machine tools.

The invention provides high-performance cold extrusion die steel and metallurgical manufacturing method thereof. The high-performance cold extrusion die steel comprises the following chemical components in percentage by mass: 0.95 to 1.02 percent of C, 0.20 to 0.40 percent of Mn, 8.60 to 9.00 percent of Cr, 0.87 to 1.10 percent of Si, 1.80 to 2.00 percent of Mo, 0.40 to 0.60 percent of V, less than or equal to 0.30 percent of Cu, less than or equal to 0.25 percent of Ni, less than or equal to 0.025 percent of P, less than or equal to 0.010 percent of S, and the balance of Fe and inevitable impurities. According to the component proportion, the toughness performance of the high-performance cold extrusion die steel can be greatly improved. The metallurgical manufacturing method comprises theprocesses of electric furnace steel making, electroslag remelting and steel forging by a radial forging press. In the process of electroslag remelting, the voltage is between 57 and 59V, and the current is between11,000 and 12,000A; and in the process of steel forging by the radial forging press, steel ingots are heated to between 1,150 DEG C and 1,170 DEG C, and the temperature keeps for 2 to 4hours. The method is simple and convenient, and can remarkably improve the performance index of the steel.

The invention discloses a 690 MPa-grade low-carbon medium-manganese high-strength medium-thickness plate and a quenching-dynamic blending production process preparation method. The 690 MPa-grade low-carbon medium-manganese high-strength medium-thickness plate comprises, by weight: 0.04-0.09 % of C, 4.9-5.45 % of Mn, 0.19-0.20 % of Si, 0.0012-0. 0006 % of S, 0.004-0.009 % of P, 0.01-0.023 % of Al,0.12-0.31 % of Cu, 0.21-0.32 % of Ni, 0.16-0.23 % of Mo, 0.39-0.42 % of Cr, the balance Fe and other inevitable impurities; and the thickness of a steel plate ranges from 20 mm to 80 mm, and the metallographic structure is lath martensite and thin-film-like carbon-rich residual austenite. The prepared low-carbon medium-manganese high-strength medium-thickness plate is excellent in performance, andthe yield strength is 780-820 MPa, the tensile strength ranges from 1000 MPa to 1150 MPa, the elongation percentage ranges from 15.78 % to 17.36 %, and the impact power at the temperature of 40 DEG Cis greater than or equal to 59 J.

An ultrahigh strength die steel with good corrosion resistance and toughness is characterized by comprising the following chemical components by weight: 0.08-0.32% of C, no more than 0.8% of Si, no more than 0.5% of Mn, 5-10% of Cr, 6.0-8.0% of Ni, 1.3-1.8% of Co, 0.9-1.1% of W, 0.2-0.5% of V, 0.08-0.15% of Nb, no more than 0.002% of N, no more than 0.0015% of O, 0.9-1.4% of Mo, 0.05-0.4% of Ti, 0.011-0.025% of S, and the balance of Fe and inevitable impurities. The die steel subjected to forging and other processing methods can be widely applied to industrial steel such as automobile steel with the requirements of high strength and toughness.

The invention relates to the technical field of alloy steel forging and discloses high-performance alloy steel flanges and forgings and a manufacturing method thereof. Alloy steel comprises the components of, by weight, 0.14%-0.17% of carbon, 0.10%-0.60% of silicon, 0.60%-0.80% of manganese, 0-0.005% of phosphorus, 0-0.003% of sulfur, 1.00%-1.25% of chromium, 0.55%-0.65% of molybdenum, and the balance iron. The forgings produced through the manufacturing process are excellent in performance, the performance index of the forgings far exceeds that of forgings produced through a traditional process, and the defect number and size found in forging nondestructive testing are also far superior to those of the traditional process.

The invention relates to a high-tenacity wear-resisting overlaying alloy welding wire for a cold-rolling support roller, and the overlaying alloy welding wire provided by the invention has excellent tenacity and suitable hardness. The alloy welding wire comprises the following chemical components by weight percent: 0.2-0.4% of C, 1.0-2.0% of Mn, 0.5-1.5% of Si, 3.0-6.0% of Cr, 0.5-2.0% of Mo, 1.0-3.0% of Ni, less than or equal to 0.02% of P, less than or equal to 0.01% of S, and impurities, wherein the impurities comprise mineral substances and alloy powder; the mineral substances, the content of which is 2-5%, comprises one or more than one of CaF2, CaCO3, Na3SiF6 and LiF2; the alloy powder, the total content of which is 0.3-2.0%, comprises one or more than one of vanadium, tungsten, niobium, titanium, aluminum, and the like; and 0.1-0.5% of rare earth is additionally added. The welding wire is matched with a suitable welding process, thereby acquiring the hardness of HRC (Rockwell hardness) 48-53. A low-carbon steel belt is used for wrapping the alloy powder and the mineral substances and then rolling and drawing are performed, thereby forming the welding wire. A reasonable component design is matched with HJ107, grains are refined and sulfur-removing components are added, so that the high-tenacity wear-resisting overlaying alloy welding wire is free from hot crack in an overlaying process, has the hardness and tenacity suitable for cold-rolling rollers, and meets the demand of overlaying a cold roller.

The invention provides a steel for normalizing -50°C low temperature. The composition of the steel plate is as follows by weight percentage: C: 0.09%-0.15%, Si: 0.16%-0.50%, Mn: 0.60%-1.18%, Ni: 0.10 %~0.50%, Mo: 0.01%~0.09%, Cr: 0.15%~0.30%, V: 0.06%~0.10%, Ti: 0.015%~0.030%, S: ≤0.005%, P: ≤0.008%, remainder The amount is Fe and unavoidable impurities, Ceq≤0.36. Manufacturing method: converter smelting, refining, continuous casting, slow cooling of slab, cleaning, rolling, heat treatment. Adopting the invention to produce low-temperature steel has yield strength ≥ 350MPa, tensile strength 500-630MPa, elongation ≥ 25%, and the strength is about 15% higher than that of 09MnNiDR steel of the same level.

The invention discloses alloy steel and belongs to the technical field of continuous rolling units. The alloy steel comprises components in percentage by mass as follows: 0.27%-0.31% of C, 0.60%-0.80% of Si, 0.7%-0.9% of Mn, smaller than or equal to 0.015% of P, smaller than or equal to 0.005% of S, 3.50%-3.70% of Cr, 0.20%-0.30% of Ni, 0.40%-0.50% of V, 0.50%-0.58% of Mo, smaller than or equal to 0.025% of Al and the balance of iron and impurity elements. The invention discloses a retained mandrel adopting the alloy steel. The retained mandrel comprises a plug, a connecting rod and a hollow cylindrical retained mandrel body. The invention further discloses a production process for manufacturing the retained mandrel. The process comprises steps of steel making, rolling, heat treatment, machining and assembling. On the premise that the use requirements are met and the product quality is guaranteed, the cost is reduced.

The invention discloses steel for a heat-resistant high-strength sleeve and a preparation process of the steel. The steel consists of the following chemical components in percentage by weight: 0.10-0.25% of C, 0.10-0.30% of Si, 0.70-1.30% of Mn, 0.05-0.30% of Hf, 0.001-0.006% of B, 0-0.20% of Mo, 0-0.25% of W, 0-0.15% of Nb, 0-0.20% of Ta, 0-0.18% of Ti, 0-0.18% of Zr, 0.01-0.20% of RE, not greater than 0.008% of P, not greater than 0.004% of S and the balance of Fe. According to the steel for the heat-resistant high-strength sleeve and the preparation method of the steel, a high-temperature deformation quenching process is adopted for the whole sleeve, so that a relatively high dislocation density and other deformation defects are kept to obtain the sleeve with uniform tissue and high toughness; a medium-temperature section long-time thermal insulation process and a high-temperature section short-time thermal insulation process are adopted, so that relatively high strength is kept and the toughness is remarkably improved; elements such as Nb, W, Hf, Mo, Re and the like are added and quickly cooled to a temperature lower than 260 DEG C to preserve the heat for a long time, so that heat resistance, high strength, high toughness and high impact resistance of the sleeve are effectively guaranteed.

The invention relates to a forging and stamping die, in particular to an automobile semi-axle forging and stamping die. The automobile semi-axle forging and stamping die is formed by smelting following materials including, by weight, 90-110 parts of 45# steel, 0.8-1.5 parts of silicon iron, 0.6-1.2 parts of ferrovanadium, 5-10 parts of tungsten carbide powder, 0.6-1 part of mid-carbon ferromanganese and 0.05-0.1 part of low-carbon ferrochromium. The automobile semi-axle forging and stamping die provided by the invention is good in material matching and casting density, even in structure, high in strength, resistant to high temperature and long in service life.

The invention belongs to the technical field of automobile driving accessories, and provides a driving shaft bell-shaped housing structure and a process treatment method of the driving shaft bell-shaped housing structure. The driving shaft bell-shaped housing structure comprises a main housing and a shaft body; each channel chamfer angle is reduced from the left end to the right end; the shaft body comprises a spline part and a fixed connection body part; a cambered chamfer section is arranged between the left end of the spline part and the main housing; and a lower concave arc groove is formed between the right end of the spline part and the fixed connection body part. The process treatment method is characterized in that the inner wall of a blank is lathed into an inner space body, then the whole blank is heated and precision forging of the shaft body is carried out, precision forging means the shaft body is subjected to extrusion forming at one time or is partly subjected to secondary forming, that is the spline part is formed first, and the milled blank is subjected rigidity treatment and a spline is subjected to lubricating oil treatment. The driving shaft bell-shaped housing structure has the advantages that due to the channel chamfer angles, steel balls can be kept in the centers to the greatest extent when the steel balls rotate, the carrying capacity is improved, a situation that ballistic work is lowered due to temper brittleness is avoided, and the integral torque performance is high, thus the rigidity requirement is met.

The invention discloses a production method of a S42Cr1S forge piece for a piston rod of a marine diesel engine. The method comprises the following steps of 1) blanking, 2) forging, 3) quenching and tempering, 4) rough turning, 5) UT flaw detection and 6) finish turning, wherein during blanking, S42Cr1S #steel serves as a raw material steel ingot comprising 0.41-0.45% of C, 0.15-0.35% of Si, 0.70-0.80% of Mn, 0-0.015% of P, 0-0.015% of S, 1.05-1.20% of Cr, 0.20-0.25% of Mo, 0-0.25% of Ni, 0.015-0.030% of Al, 0-0.20% of Cu, 0-2 ppm of H, 0-15 ppm of O, 0-70 ppm of N, larger than or equal to 0.81% of CEV and the balance Fe.

The invention discloses a heat treatment method for a transmission metal chain, which relates to the technical field of chains; it includes the following steps: A. Carburizing treatment: each component of the transmission metal chain is put into a carburizing furnace for carburizing treatment, and the carburizing temperature is 750 ℃ ​​~ 800 ℃, carburizing time 50 minutes ~ 70 minutes, tempering temperature 360 ​​℃ ~ 400 ℃, tempering time 40 minutes ~ 50 minutes; B, quenching: put each part of the transmission metal chain into two heating Oil cooling after heating in the furnace; C. Tempering: Temper and heat all parts at medium temperature and then air cool with the furnace. Compared with the prior art, the present invention can solve the problem in the prior art that parts are easily damaged when heat treatment is performed to improve the wear resistance of the transmission metal chain.

The invention discloses a heat treatment normalizing process suitable for small-size parts of 40 CrH steel and similar alloy constructional steel, which comprises the following steps of: step 1, enabling the rigidity of materials to be more than or equal to 26 HRC through normalizing, so that pearlite and upper bainite occur in material tissue, wherein the materials are heated to a first temperature which is at least above 50 DEG C more than the critical temperature Ac3 of the materials; step 2, decomposing the pearlite and the upper bainite in the normalizing tissue through tempering to adjust the rigidity of the materials to 20 to 26 HRC, wherein the tempering temperature is a second temperature; and step 3, cooling the materials through water-cooling after tempering and tapping. The heat treatment normalizing process can realize that the normalizing rigidity of the parts of the 40 CrH steel and the similar alloy constructional steel is controlled to be between 20 and 26 HRC, eliminate imbalanced tissue and realize the combination of the stable strength, toughness and mechanical properties of the materials.

The invention discloses relates to a machining method for a high strength rotor shaft for a high-voltage motor, and the machining method can meet the requirements of operating stability of a rotor shaft of a high-voltage motor under the premise of the diameter of the rotor shaft of the high-voltage motor up to 1040 mm. The rotor shaft machining method comprises the steps that 1, the roundness of abearing guard are required to be controlled at 0.006 mm, when a numerical control lathe is machined, a center frame support roller tooling is improved to be a planar bearing bush made of babbitt alloy, and a friction mode is changed from rolling friction to sliding friction; and after a process is transferred to a grinding machine for fine grinding, when the amount to be grinded is 0.3 mm, staticaging treatment is carried out for 1 week, and the machining is in place according to a required size; 2, at a bearing guard area with the highest axial requirements, namely, when the plane degree is0.012 mm, the vertical degree is 0.012 mm relative to the bearing guard, and the roughness of the end surface of a bearing bush is below 0.63, integrated combined machining of the plane and the end surface is adopted, grinding wheel positioning is adopted for precise control, the surface of a grinding wheel is trimmed to a small contact surface of an inverted cone with a diamond grinding wheel cutter, and during machining, the surface of the bearing bush is grinded by a feeding mode to ensure that the planeness is controlled at 0.008 mm and the verticality is controlled at 0.005 mm; and 3, atotal of 144 threaded holes with chamfered angles are arranged on the large outer surface of the rotor shaft, using a combination drill one-time machining and forming technology, and pre-positioning,drilling chamferings, and drilling thread bottom holes are completed in one step.

The invention discloses a high-tenacity steel automobile hardware stamping part. The high-tenacity steel automobile hardware stamping part is prepared from, by mass percent, 0.21%-0.32% of C, 0.35%-0.52% of Si, 1.1%-1.3% of Mn, 0.001%-0.005% of B, 0.02%-0.05% of V, 0.01%-0.05% of Ni, 0.02%-0.06% of Mo, 0.05%-0.12% of Cu, 0.03%-0.08% of Co, 0.01%-0.05% of Ta, not larger than 0.02% of P, not larger than 0.02% of S, not larger than 0.002% of N and the balance Fe and inevitable impurities. A preparation process of the high-tenacity steel automobile hardware stamping part comprises the steps of smelting, casting, machining forming, surface treatment, nickelizing, quenching and tempering. The prepared hardware stamping part is good in quality, high in tenacity and strength, good in machining performance, not prone to breaking and long in service life and has wide application prospects.

The invention relates to the technical field of welding, and discloses a flux-cored wire for surfacing repair. The flux-cored wire comprises a flux-cored wire main body, wherein the flux-cored wire main body comprises a metal layer wrapping a flux core; the flux core comprises the following components in percentage by weight: 0.1 to 5 percent of C, 0.8 to 3 percent of Mn, 0.5 to 2 percent of Si, 3 to 25 percent of Cr, 1 to 4 percent of Mo, 1 to 10 percent of W and the balance of Fe. According to the flux-cored wire, Mo is added into a conventional flux core formula, so that the performance of high temperature resistance and abrasion resistance of a welding material is achieved, the strength of a welding seam is ensured, and a welding layer is favorably prevented from being stripped in large scale; by Mo in steel, the hardenability and the thermal strength can be improved, the temper brittleness is prevented, and the residual magnetism and the coercive force are improved; silicon does not form carbide, so that a powerful function of promoting the graphitization of carbon is realized.

The invention relates to an ultralow-carbon high-temperature-resistant welding wire and a preparation method thereof. The ultralow-carbon high-temperature-resistant welding wire comprises the following chemical components, in percentage by mass, of 0.01%-0.04% of C, 22.0%-24.0% of Cr, 1.5%-3.5% of Si, 12.0%-14.0% of Ni, 0.5%-1.2% of Ti, 0.1%-0.4% of Mn, 0.2%-0.5% of Zr, 0.3%-0.6% of Sc, 0.1%-0.3%of Mo, 0.3%-0.5% of Nb, 3.0%-5.0% of Mg, 0.6%-1.2% of Al, 0.03%-0.07% of P, 0.02%-0.05% of S, 0.2%-0.4% of V, 1.3%-1.6% of B, and the balance Fe and other inevitable impurity elements. According to the method, the mechanical property of the welding wire can be improved while the low carbon of the welding wire is ensured.

The invention provides an A694GRF60 carbon steel forging and a preparation method thereof. According to a texture of the A694GRF60 carbon steel forging, alloy elements such as Cr, Ni, Mo, Nb and V areadded in a trace amount on the basis of common low-carbon structural steel, and the content of each component is optimized; moreover, the preparation process conditions are further optimized, so thata product of the A694GRF60 carbon steel forging has the advantages of higher strength, good plastic toughness, low-temperature impact toughness and the like, and each performance index exceeds ASTM A694 F60 standard of the American iron and steel association and reaches the advanced level of similar products at home and abroad.

The invention discloses a bearing material composed of tungsten, cobalt, titanium, carbon, boron and ferrum and also discloses a preparation method of the material. The bearing material of the invention is composed of W, Co, Ni, Ti, C, B and Fe, wherein W, Co, Ni and Ti account for 95% of total weight, and C, B and Fe account for 5% of total weight; the weight ratio of W to sum of Co and Ni to Ti is 6:1.9:1.5, and weight relative ratio is 6:2:1.5 (the weight of Ni); the weight ratio of C to B to Fe is 5.1:3.2:1.7; and the weight ratio of Co to Ni is 1.87:0.03-1.8:0.1.