53 results about "Babbitt" patented technology

The invention relates to the technical field of thrust bearings, in particular to a preparation method of a tin-based babbitt metal bushing and the tin-based babbitt metal bushing. The preparation method of the tin-based babbitt metal bushing comprises the following steps that a transition layer containing tin is arranged on the surface of a thrust pad, plate-strip-shaped tin-based babbitt metal is arranged on the transition layer, pressure and ultrasonic waves are applied to the surface of the plate-strip-shaped tin-based babbitt metal, and welding is completed through ultrasonic pressure welding. According to the method, the tin-containing transition layer is arranged on the surface of the thrust pad, the thrust pad bushing is rapidly prepared through ultrasonic pressure welding, and element diffusion and hydrogen element escape among the bushing, the transition layer and the steel backing and atomic lattice distortion and electron movement between the babbitt metal bushing and the transition layer are promoted through the coupling effect of extrusion force and high-frequency vibration; the plate-strip-shaped tin-based babbitt metal is welded to the surface of the thrust pad to form the bushing, the prepared babbitt metal bushing coating is uniform and compact, the preparation technology is greatly simplified, and environment friendliness is achieved.

The utility model discloses a bearing bush structure of a ball mill, which belongs to the technical field of ball mill equipment and comprises an upper bearing bush and a lower bearing bush, the upper bearing bush comprises an upper bearing bush base shell and an upper bearing bush lining fixedly connected to the inner side of the upper bearing bush base shell, and the lower bearing bush comprises a lower bearing bush base shell and a lower bearing bush lining fixedly connected to the inner side of the lower bearing bush base shell. Solid lubricants are installed on the inner walls of the upper bearing bush lining and the lower bearing bush lining, an oil injection hole penetrating through the upper bearing bush base shell and the upper bearing bush lining is formed in the top of the upper bearing bush, cavities communicated with each other are connected to the outer walls of the upper bearing bush base shell and the lower bearing bush base shell, and positioning rings are fixedly connected to the two ends of the upper bearing bush base shell and the two ends of the lower bearing bush base shell. Through the two-layer structural design of the base shell and the lining, the base shell is made of cast iron, and the lining is made of babbitt metal, so that the cost can be saved under the condition that the structural strength is not influenced; and through the arrangement of the cavity, vibration and sound can be absorbed, and the noise reduction effect is achieved.

The invention belongs to the technical field of powder metallurgy, and provides a laser cladding-based tin-based babbitt metal preparation method which comprises the following steps: preparing a tin-based babbitt metal by adopting laser cladding to obtain a tin-based babbitt metal with determined process parameters; carrying out an orthogonal experiment under the condition of determining the process parameters, and determining the optimal process parameters; and the tin-based babbitt metal is prepared under the condition of optimal process parameters, and the preparation is completed by determining the lap joint rate. By determining the optimal process parameters of the laser power, the scanning rate and the lap joint rate, the tin-based babbitt metal is suitable for laser deposition forming and repairing.

The invention discloses a preparation method of a Ti-element-added tin-based babbitt metal laser cladding coating, which comprises the following steps: S1, adding a certain proportion of metal Ti powder into tin-based babbitt metal powder, adding the obtained metal Ti powder and tin-based babbitt metal powder into a mixer, and mixing for 5-6 hours to obtain composite powder; and S2, 20 steel with the size being 150 mm * 150 mm * 10 mm is selected as a base plate, the mixed powder of the tin-based babbitt metal and Ti powder is cladded to the surface of the 20 steel in a coaxial powder feeding laser cladding mode, and the tin-based babbitt metal coating added with the Ti element is obtained. According to the tin-based babbitt metal powder suitable for laser cladding, an obtained Ti-containing tin-based babbitt metal coating is compact in structure, a white hard phase is refined and evenly distributed, and good metallurgical bonding is achieved between the coating and a base material; and due to the addition of the Ti element, the wear resistance is obviously improved, and the performance of the laser cladding coating is obviously improved.

The invention provides a tin-based babbitt metal composite material and a preparation method thereof. The preparation method of the tin-based babbitt metal composite material comprises the following steps: weaving a long fiber wire material on the surface of a tin-based babbitt metal wire material to obtain a tin-based babbitt metal fiber material; the tin-based babbitt alloy fiber material is subjected to hot extrusion treatment after being subjected to shaping treatment, and a composite pipe is obtained; splitting the composite pipe along the rotation axis to obtain a first composite plate; carrying out hot rolling treatment on the first composite board to obtain a second composite board; the multiple second composite plates are rolled, so that the tin-based babbitt metal composite material is obtained; the technical problem to be solved by the invention is the preparation of the tin-based babbitt alloy composite material in the prior art. Due to the fact that the density difference between the reinforced fibers and the tin-based babbitt metal is large, the problem that the reinforced fibers and the tin-based babbitt metal are layered exists in a common casting process and a cold metal transition additive manufacturing process, and it is difficult to evenly distribute the reinforced fibers in the tin-based babbitt metal.

The invention belongs to the technical field of laser cladding, and relates to a nodular cast iron crosshead with laser-cladded babbitt metal on the surface and a preparation method of the nodular cast iron crosshead. The base material with the set thickness is removed from the to-be-cladded area of the crosshead body, and an appropriate space is provided for subsequent cladding of a component gradient transition area and a babbitt metal cladding layer. Babbitt metal powder is adopted for cladding the component gradient transition area on the to-be-cladded area, so that smooth transition from the nodular cast iron matrix to the Babbitt metal cladding layer can be realized, and a direct basis for forming high-strength metallurgical bonding is provided. And cladding a babbitt metal cladding layer on the component gradient transition area by adopting babbitt metal powder, and finally forming an antifriction layer with excellent wear resistance and seizure resistance on the crosshead working surface. And the cladding babbitt metal cladding layer is machined till the crosshead body is machined to the standard size, and the installation precision of the crosshead body and the matching precision of the crosshead body and other components are guaranteed.

The application discloses a WC reinforced tin-based babbitt alloy composite coating and an ultrahigh-speed laser cladding preparation method thereof, and belongs to the technical field of laser additive manufacturing and surface engineering. The coating is composed of WC particles and a SnSb11Cu6 matrix, the WC particles are uniformly and dispersedly distributed in the matrix, and the coating is free of cracks and through pores. The preparation method comprises the following steps: mixing WC particles with SnSb11Cu6 powder, drying, and then cladding on a 20 steel matrix by using an ultrahigh-speed laser cladding (EHLA) technology. Compared with a pure babbitt alloy coating, the hardness of the coating is increased by 45%, and the wear rate is reduced by 37%, the hardness and wear resistance are simultaneously improved, and the WC particle agglomeration and excessive melting are avoided, so that the coating is suitable for surface strengthening and remanufacturing of sliding bearing bushings.

The invention discloses a martensite reinforced self-lubricating copper-based alloy coating and a laser cladding preparation method thereof, the martensite reinforced self-lubricating copper-based alloy coating comprises the following components in percentage by mass: 66 to 84 weight percent of Cu, 10 to 20 weight percent of Al, 3 to 10 weight percent of Ni, 3 to 10 weight percent of Mn, 0 to 2 weight percent of Sn and 0 to 2 weight percent of Pb. In the preparation process, the laser input energy density is controlled within the range of 8.96-13.27 J / mm, and the double strengthening effects of grain refinement and martensite content increase can be synchronously achieved. The main phase structure of the obtained coating is twin-crystal martensite, meanwhile, the coating contains a small amount of alpha-Cu lubricating phase, gamma phase and Fe-rich hard phase, and the dry friction coefficient of the coating is 1t; 0.35, and the solidification hardness gt; and the voltage is 350HV. Compared with the existing self-lubricating tin-based babbitt metal and copper-tin alloy with similar friction coefficients, the coating disclosed by the invention realizes synergistic improvement of high hardness and low friction performance, and is particularly suitable for dynamic friction and wear working conditions with higher impact resistance requirements, such as robot motion joints, precision mechanical transmission parts and the like.

The invention relates to the technical field of alloys, in particular to a composite babbitt metal wire and a preparation method and application thereof. The composite Babbitt metal wire is prepared from the following components in percentage by mass: 1%-3% of short carbon fibers, 0.4%-1.6% of Ni fibers and the balance of Babbitt metal powder. The short carbon fibers and the Ni fibers are added at the same time and have a synergistic effect to play a reinforcing effect of 1 + 1 > 2, so that the strength and the hardness of the composite babbitt metal wire can be remarkably improved, the friction coefficient and the wear rate of the composite babbitt metal wire are reduced, and the composite babbitt metal wire is not prone to deformation and wear when bearing high load, and the service life of the composite babbitt metal wire is prolonged. In addition, the high-temperature stability of the composite babbitt metal wire can be improved, and the comprehensive performance is good.

The present disclosure provides a bimetallic self-lubricating composite coating and a preparation method thereof, which relates to the technical field of metal coating modification. The bimetallic self-lubricating composite coating includes: a heat-conducting bearing layer and a lubricating and anti-friction layer; wherein: the heat-conducting bearing layer includes a copper alloy, and the copper alloy includes tin bronze and / or aluminum bronze; the lubricating and anti-friction layer includes a tin-based babbitt alloy matrix, a solid lubricant, and a plurality of hard phases. The bimetallic self-lubricating composite coating provided by the present disclosure can use the copper alloy as a heat-conducting bearing layer and use the tin-based babbitt alloy matrix, the solid lubricant, and the hard phase as a lubricating and anti-friction layer, thereby maintaining the mechanical strength, hardness, thermal conductivity, and heat resistance of the copper alloy, and lubricating and anti-friction can be performed based on the babbitt alloy, thereby solving the problem in the related art that the copper alloy has insufficient compliance, poor adaptability to the bending and misalignment of the shaft and the bearing, and relatively poor lubrication performance.

The application discloses a dynamic and static pressure mixed vertical thrust bearing structure, which comprises a rotating shaft, a thrust mirror plate and a ring-shaped support frame, the rotating shaft is inserted into a vertical through hole in the center of the support frame, the top end of the rotating shaft is fixed with the middle bottom surface of the thrust mirror plate, and the thrust mirror plate is above the support frame; a downward extending ring-shaped mounting cavity is formed in the middle of the top surface of the support frame, a plurality of alloy thrust pads and non-metallic thrust pads are mounted in the ring-shaped mounting cavity, all the alloy thrust pads and the non-metallic thrust pads are arranged at intervals and are uniformly distributed in the ring-shaped mounting cavity with the vertical central axis of the support frame as the center, and the babbitt alloy layer of the alloy thrust pad and the non-metallic layer of the non-metallic thrust pad are tightly attached to the bottom surface of the thrust mirror plate. The alloy thrust pad forms static pressure lubrication, the non-metallic thrust pad forms dynamic pressure lubrication, the dynamic and static pressure lubrication of different thrust pads is combined, the normal and reliable operation of equipment is ensured, the structure is reasonable, the lubrication is reliable, the operation is stable, and the service life is long.

The invention belongs to the technical field of surface engineering, and relates to a laser cladding precision forging machine shaft sleeve material and a preparation method thereof. The functional layer alloy powder comprises the following components in percentage by mass: 2-5% of SiC powder and the balance of copper-based alloy powder; the copper-based alloy powder comprises the following components in percentage by mass: 5%-10% of Sn, 0.3%-0.5% of Si, 0.3%-0.5% of Mn, 0.5%-1.5% of Ni, 0.1%-0.6% of Fe, 8%-10% of Al, 0.01%-0.03% of Ce and the balance of copper. The copper alloy coating material is cladded on the inner surface of the shaft sleeve, so that the shaft sleeve has excellent buffering and energy absorbing effects, the coating has excellent wear resistance, and the tin-based babbitt metal coating is compounded on the surface through a spraying process, so that the shaft sleeve has excellent anti-attrition effect. The domestic precision forging machine shaft sleeve meeting the use requirements is produced through a composite manufacturing method combining a laser cladding process with a brush plating process and a high velocity oxy-fuel spraying process for the first time. And localization of imported spare parts is achieved, meanwhile, the production cost of enterprises can be reduced, and the method has profound significance in the industry.

The application provides a high-thermal-conductivity bushing and a preparation method thereof. The preparation method comprises the following steps: pretreating raw materials to prepare a preformed block alloy slurry; mixing the preformed block alloy slurry with high-thermal-conductivity fibers to obtain a preformed alloy block; performing surface treatment on a steel base body; welding the steel base body subjected to the surface treatment and the preformed alloy block to obtain a crude high-thermal-conductivity bushing; and performing heat treatment on the crude high-thermal-conductivity bushing to obtain the high-thermal-conductivity bushing. The preformed block alloy slurry comprises at least one of Sb, Cu, Ni, Ag, Co, Yb and Sn. The application solves the problem that, in the prior art, the wettability of the reinforcing body is poor, the density of the reinforcing body and the base body are not matched, and segregation is prone to occur, which results in the difficulty in preparing the babbitt layer on the surface of the bushing and thus affects the processing efficiency of the babbitt layer on the surface of the bushing.

The invention discloses a sliding bearing free-form surface babbitt metal laser cladding system and a control method thereof. The laser cladding system comprises a mechanical arm, laser cladding equipment, a parallel platform, a femtosecond laser micromachining module, a molten pool monitoring camera, contour scanning equipment and an X-ray defect detector. Through cooperation of the mechanical arm and the parallel platform, the laser cladding equipment maintains the optimal deflection angle, the situation that a cladding layer is not uniform due to curved surface inclination is avoided, and the parallel platform adjusts the angle to achieve the optimal shape of a molten pool when the molten pool laterally deviates; full-closed-loop control from molten pool morphology recognition to process parameter adjustment is constructed through multi-mode sensing and monitoring fusion, and the collapse or protrusion defect of a cladding layer is remarkably restrained; the X-ray defect detector and the femtosecond laser micromachining module are combined, bubble defects in the cladding layer and on the bonding interface of the cladding layer and the sliding bearing bush to be cladded are detected and removed in real time, and cladding layer crystallization is finer and more uniform.

The utility model provides a sliding bearing babbitt metal casting tool, which belongs to the technical field of sliding bearing production equipment and comprises a supporting mechanism. Comprising a supporting frame, a casting ladle rotationally installed on the inner side of the supporting frame, a top frame fixedly installed on the top of the supporting frame, a driven gear fixedly connected with the casting ladle, and a driving gear installed on the surface of the supporting frame through a connecting rod bearing and engaged with the driven gear. And the angle positioning mechanism comprises a positioning component playing a damping role in rotation of the driven gear and a damping component used for adjusting the pouring angle of the casting ladle. According to the utility model, the driven gear is damped through the positioning part, and the driven gear is prevented from rotating too fast or suddenly, so that the stability of the casting ladle during pouring and casting is improved; the pouring angle of the casting ladle is positioned and adjusted through the damping component, the problem that fixed-angle pouring of a traditional casting ladle is difficult to achieve is solved, the effect of quantitative casting of alloy liquid is achieved, and then the casting efficiency of specific workpieces is improved.

The present invention discloses a wear-resistant, self-lubricating guide rail material, its preparation method, and its application. The wear-resistant, self-lubricating guide rail material comprises a guide rail substrate and a wear-resistant, self-lubricating layer formed on the surface of the guide rail substrate. The wear-resistant, self-lubricating layer comprises a hard phase and a self-lubricating reinforcing phase formed of a babbitt alloy. Forming the wear-resistant, self-lubricating layer on the surface of the guide rail substrate effectively improves the wear resistance and self-lubricating properties of the guide rail substrate.

This utility model discloses a melting and casting device for recycling Babbitt alloy from a pear-shaped steel wire rope sheath. It includes a housing, a medium-frequency induction furnace housed within the housing, and a casting mold. The medium-frequency induction furnace comprises a furnace body, a capacitor box, and a power supply box. The furnace body has a hollow structure extending vertically, with a lifting port at the top and an open bottom. The furnace body is designed with three layers from the outside in: an outer layer of heat insulation plate, a middle layer of induction coils arranged in a spiral pattern using hollow copper tubes, and an inner layer of fireproofing mud. The power supply box is electrically connected to the capacitor box and the induction coils. The casting mold is located below the furnace body. Eddy currents are generated inside the pear-shaped steel wire rope sheath suspended in the furnace by the induction coils, generating heat to heat the sheath. When the heating temperature exceeds 230°C, the Babbitt alloy inside the sheath melts rapidly, forming a flowing liquid that drips directly into the casting mold below. Finally, it cools and is demolded, achieving effective recycling of the alloy.

The invention discloses a method for repairing a babbitt metal layer of a bearing bush for rotary machinery, which comprises the following steps of: firstly, carrying out nondestructive testing on a bearing bush body, and accurately marking a to-be-repaired area; then the to-be-repaired area is mechanically polished, and the babbitt metal layer of the to-be-repaired area is removed; then carrying out nondestructive testing on the area near the to-be-repaired area again to confirm that the babbitt metal layer has no defect display; then selecting babbitt metal powder of a corresponding mark and drying the babbitt metal powder; then, the dried babbitt metal powder is used as a raw material for cold spraying repair; then programming a spray gun path based on the geometrical shape of the repair area, and finishing coating coverage after trial spraying; then the quality of a bonding interface is rechecked through ultrasonic waves, and it is guaranteed that the repairing area and the base body are well bonded and do not have the standard exceeding defect; afterwards, finish machining is conducted on the allowance of the surface of the new babbitt metal layer in the repairing area; and carrying out dye penetrant inspection on the repaired area to ensure that the surface of the new babbitt metal layer has no defect. The method has the advantages of being good in repairing quality, free of shelling, small in workload and short in repairing period.

The invention provides a preparation method of a tin-based babbitt metal brazing coating and a preparation method of a tin-based babbitt metal bearing bush. The preparation method of the brazing coating comprises the steps that a bearing bush base plate is pretreated; alloy powder paste fluid is prepared; coating the alloy powder paste fluid on the surface of a substrate, and drying to form an alloy powder coating; cMT additive welding is conducted, a welding wire is melted at high temperature and subjected to an in-situ reaction with the alloy powder coating on the surface of the base plate, and a tin-based babbitt metal brazing coating is synthesized in situ; the preparation method of the bearing bush comprises the steps that the tin-based babbitt metal brazing coating is synthesized in situ, and the bearing bush is machined to the target size. According to the preparation method of the tin-based babbitt alloy brazing coating and the preparation method of the bearing bush, the technology of volatilizable paste alloy powder and CMT secondary metallurgy is adopted, the tin-based babbitt alloy brazing coating is synthesized in situ, the brazing coating has the excellent organization structure and performance, crystal grains of the brazing coating are fine and evenly distributed, and the hardness of the brazing coating is greatly improved. The strength, the wear resistance and the fatigue resistance of the bearing bush can be obviously improved.

The invention discloses a method for cladding babbitt metal on a bearing cover. The method comprises the steps of (1) equipment electrification, (2) tool installation, (3) workpiece installation, (4) robot programming, (5) welding programming, (6) welding starting, (7) welding ending and the like. An efficient, convenient and easy-to-operate welding mode is provided, the operation efficiency is improved, the operation difficulty is reduced, and the welding quality is greatly improved.

The present invention provides a tin-based babbitt alloy, its preparation method, and application, relating to the technical field of babbitt alloys. Specifically, the tin-based babbitt alloy comprises the following elemental components, measured by weight percentage: Sb 5% to 15%, Cu 2% to 10%, Ni 0.05% to 2%, Co 0.05% to 3%, Fe 0.01% to 0.3%, La 0.01% to 0.5%, Ce 0.01% to 0.6%, Yb 0.01% to 0.5%, and the balance Sn. By improving the composition of the tin-based babbitt alloy, the present invention reduces the wire breakage rate during the production process, improves processing efficiency, and avoids limitations in additive manufacturing processes caused by problems such as difficulty in drawing alloy wire and frequent wire breakage. The present invention also provides a preparation method and application of the tin-based babbitt alloy, which has broad application prospects.

The invention discloses a high-wear-resistance and high-toughness guide rail material with a babbitt metal coating and a preparation method and application thereof.The high-wear-resistance and high-toughness guide rail material with the babbitt metal coating comprises a guide rail base material and the high-wear-resistance and high-toughness coating formed on the surface of the guide rail base material, and the high-wear-resistance and high-toughness coating comprises a ferrous sulfide hard phase infiltrated by babbitt metal. As the babbitt metal has the advantages of good antifriction property, embedding property, compliance and the like, a ferrous sulfide hard phase infiltrated by the babbitt metal is formed on the surface of the guide rail base material, so that the prepared guide rail material has excellent wear resistance, corrosion resistance, thermal conductivity and self-lubricating property at the same time; the abrasion resistance, adhesion resistance and corrosion resistance of the guide rail base material can be enhanced, the friction heat capacity is reduced, the abrasion resistance of the guide rail base material is improved, and the service life is prolonged.

The invention discloses a machining method for a guide shoe of a radial tilting pad sliding bearing, and belongs to the technical field of guide shoe machining, and the machining method for the guide shoe of the radial tilting pad sliding bearing is characterized in that the machining method for the guide shoe of the radial tilting pad sliding bearing comprises the specific steps that S1, a steel pipe is prepared, the steel pipe is cut into a preset length, and an inner hole of the steel pipe is machined; s2, the steel pipe is cut, specifically, the steel pipe is averagely cut into 6-equal-part long-strip-shaped tile blanks through linear cutting; s3, a bearing alloy layer is formed, specifically, the long-strip-shaped tile blank is placed on an adjusting clamp, babbitt metal is formed on the inner hole face of the long-strip-shaped tile blank through a welding or laser cladding method, annealing heat treatment is conducted on the tile blank where the babbitt metal is formed, and internal stress formed by machining is released; s4, the tile blank is cut, and the guide tile with the needed width is cut on the long-strip-shaped tile blank according to the design requirement; and S5, finish machining is conducted, specifically, the outer circle face and the inner hole face of the guide shoe are subjected to finish machining treatment, and the finished guide shoe is obtained. The production and manufacturing efficiency of the guide shoe can be improved, and the material loss is reduced.

The invention discloses a thrust bearing bush and a bidirectional thrust bearing with the thrust bearing bush, and relates to the technical field of thrust bearings. The bearing aims at solving the problems that an existing Babbitt metal tile bidirectional thrust bearing is large in comprehensive deformation, and due to center supporting, the bearing capacity of the bearing is low, and the tile temperature is high. The bearing bush comprises a bush body, one side of the bush body is an oil outlet side, the other side of the bush body is an oil inlet side, the oil outlet side and the oil inlet side are each provided with an inclined face inclining towards the direction close to the bush body, and the circumferential length of each inclined face is one sixth of the circumferential length of the bush body. When the bush body is in an inclined state under the action of fluid dynamic pressure, the inclined surface and the runner plate are in a divergent shape, and the inclined surface position of the groove on the oil outlet side basically does not bear, so that the circumferential center support of the bush is changed into an eccentric support effect, the oil film thickness on the oil outlet side is correspondingly increased, the flow of lubricating oil on the bush surface is increased, and the service life of the bush is prolonged. Therefore, the bearing capacity of the bearing is improved and the bush temperature is reduced.

The invention discloses a method for repairing the precision of a large supporting roller of a rolling mill. The method comprises the following steps: analyzing and confirming the precision of the key size of the supporting roller to be repaired; a worn bearing position ferrule is replaced, a new ferrule is heated and installed, interference fit is ensured, and the grinding amount is measured; manufacturing a babbitt metal supporting tile, calibrating the mounting precision of the supporting roller, and ensuring the coaxiality; the contact surface of the grinding wheel and the roller is covered with clean grinding fluid; polishing the roll neck to ensure that the surface is burr-free; hoisting a standard back-up roll to calibrate the center of the grinding machine, calculating the repair size of a bearing position and performing idle running; the bearing position is ground, and it is ensured that the size, circle run-out, coaxiality and roughness reach the standard; replacing a supporting tile, calibrating a grinding machine, calculating a roller body repairing size, and carrying out idle running; grinding the roller body by taking the repaired bearing position as a reference to ensure that the coaxiality and the circular run-out reach the standard; and checking and accepting the overall size by using a grinder measuring function. The problem that an existing rolling mill large supporting roller precision repairing method cannot meet the supporting roller precision requirement is solved.

The present invention provides a tin-based Babbitt alloy composite material and a preparation method thereof. The preparation method of the tin-based Babbitt alloy composite material includes: weaving long fiber filaments on the surface of tin-based Babbitt alloy filaments to obtain a tin-based Babbitt alloy fiber material; performing a shaping treatment on the tin-based Babbitt alloy fiber material and then performing a hot extrusion treatment to obtain a composite pipe; cutting the composite pipe along the rotation axis to obtain a first composite plate; performing a hot rolling treatment on the first composite plate to obtain a second composite plate; rolling a plurality of second composite plates to obtain a tin-based Babbitt alloy composite material. The technical problem solved by the present invention is the preparation of tin-based Babbitt alloy composite materials in the prior art. Due to the large density difference between the reinforcing fiber and the tin-based Babbitt alloy, problems such as delamination between the reinforcing fiber and the tin-based Babbitt alloy exist in common casting processes and cold metal transfer additive manufacturing processes, making it difficult to achieve uniform distribution of the reinforcing fiber in the tin-based Babbitt alloy.

The invention relates to the technical field of bearing alloys, in particular to a fiber-reinforced babbitt metal welding rod and a preparation method thereof. The welding rod comprises Babbitt metal and reinforced fibers, the welding rod structurally comprises a strip-shaped core layer alloy and an outer layer alloy wrapping the outer side of the core layer alloy, and the reinforced fibers are located in the core layer alloy or the outer layer alloy. According to the method, the reinforcing fibers are bonded to the specific area of the Babbitt metal wafer, the Babbitt metal stack is prepared, the welding rod is prepared through ultrasonic-assisted extrusion, the reinforcing fibers can be distributed in the specific area of the welding rod, and the plasticity or rigidity of the fiber-reinforced Babbitt metal welding rod can be improved by controlling distribution of the reinforcing fibers; and the use performance in different application scenes is improved.

The invention relates to the technical field of bearing alloys, in particular to a fiber-reinforced babbitt metal wire and a preparation method thereof. The preparation method comprises the following steps: S1, taking a plurality of Babbitt metal wafers, coating at least one surface of each Babbitt metal wafer with an adhesive, and then adhering reinforced fibers to the whole surface of each Babbitt metal wafer to obtain a Babbitt metal wafer for extrusion; s2, sequentially putting the Babbitt metal wafers for extrusion into a preheated extrusion cylinder for stacking, then extruding to obtain an extruded wire, and drawing to obtain a fiber-reinforced Babbitt metal wire; wherein the melting failure temperature of the adhesive is lower than the extrusion temperature. The fiber-reinforced babbitt metal wire prepared by the method can avoid fiber burning loss, is uniform in fiber distribution, good in product consistency, high in strength, good in wear resistance, high in bearing capacity and low in friction coefficient.

The invention discloses a method for improving plasticity of tin-based babbitt metal, and belongs to the technical field of material science. The preparation method of the high-plasticity tin-based babbitt alloy comprises the following steps that the tin-based babbitt alloy is melted, and then degassing, deslagging, standing and homogenizing are conducted; performing ultrasonic vibration treatment to obtain semi-solid slurry; the semi-solid slurry is poured into a mold and rapidly subjected to water cooling, and a tin-based babbitt metal semi-solid blank is obtained; wherein the ultrasonic termination temperature is between 240 DEG C and 280 DEG C. According to the method, the final temperature of ultrasonic vibration treatment of the tin-based babbitt metal is controlled, so that the SnSb phase morphology is converted into fine regular square crystals from thick rose-shaped crystals or petal-shaped crystals, and the plasticity of the tin-based babbitt metal is improved. The method is simple in process, low in cost and easy to control, industrialization is easy to achieve, and good application prospects are achieved.

The invention relates to the technical field of bearing alloys, in particular to a high-plasticity fiber-reinforced babbitt metal wire and a preparation method thereof. The preparation method comprises the following steps: S1, taking a Babbitt metal wire containing reinforced fibers, and recording the Babbitt metal wire as an alloy wire A; a pure Babbitt metal wire is taken and marked as an alloy wire B; s2, a plurality of alloy wires B are arranged on the outer side of the alloy wire A in a stranded or parallel arrangement mode to be stranded, the two ends of the alloy wires B are welded and fixed, and a single multi-strand wire is obtained and recorded as a preformed wire material; and S3, preheating and drawing the pre-formed wire, so that multiple strands of wires are combined together, and the high-plasticity fiber-reinforced babbitt metal wire is obtained. According to the Babbitt metal wire prepared through the method, the reinforced fibers are located in the core of the alloy wire, the pure Babbitt metal is arranged on the outer side of the alloy wire, the whole alloy wire is good in plasticity, the wire is not prone to being broken in the using process, the interface wettability to a steel matrix is good, and fiber scattering and high-temperature burning loss can be restrained in the additive manufacturing process.