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69results about How to "Small amount of thermal deformation" patented technology

Pulsed laser welding method for high-pressure sealed valve body component

The invention discloses a pulsed laser welding method for a high-pressure sealed valve body component and aims at providing a processing method for forming a continuous compact weld bead, which has the advantages of stable quality, higher efficiency, appropriate fusion depth of a joint after welding, regular weld joint, bright joint, uniform melting and mutually overlapped laser spots. The method disclosed by the invention is realized through the following technical scheme comprising the following steps of: (a) removing oxides on the surface of a weld and washing a joint part by a washing agent; (b) enabling a valve seat to be tightly close to a sealing gasket through a clamp, clamping on a three-jaw chuck, tilting a rotating table for 45 degrees and melting an angle joint of the valve body component; and (c) setting single pulse energy according to the characteristics of material and enabling a pulse waveform to be steep at the front and gentle at the back, thereby rapidly increasing laser energy to a peak value, rapidly heating, improving absorbability, then slowly lowering the temperature, maintaining the temperature for heating continuously, avoiding violent splashing, simultaneously increasing the fusion depth, melting the angle joint into a whole, matching with reasonable welding speed and pulse frequency, and enabling the laser spots to be mutually overlapped for forming the continuous compact weld bead.
Owner:成都泛华航空仪表电器有限公司

High-speed high-precision built-in dynamic and static piezoelectric main shaft

The invention relates to a high-speed high-precision built-in dynamic and static piezoelectric main shaft. The high-speed high-precision built-in dynamic and static piezoelectric main shaft is characterized in that the main shaft comprises a box body, a front bearing and a rear bearing are arranged in the box body through a front bearing end cover and a rear bearing end cover correspondingly, and the front bearing and the rear bearing jointly bear a main shaft body internally provided with an online dynamic balancing head; the box body is provided with an oil inlet and an oil outlet, the oil inlet communicates with the oil outlet through an oil way, the oil way is divided into two parts, and one part enters the front bearing and the rear bearing through the oil inlet to suspend the main shaft body in a gap between the front bearing and the rear bearing to form pure liquid lubrication; and the other part is fed to the front bearing and the front bearing end cover to make the main shaft body achieve axial positioning, and a grinding wheel is arranged on the front bearing end cover through a flange disc. The high-speed high precision built-in dynamic and static piezoelectric main shaft is simple in structure, good in dynamic performance, large in rotation number of the main shaft, high in rotation precision and small in heat deformation and can be widely applied to grinding wheel electric main shafts of precise grinding machines, main shafts of numerical control machining centers and precise lathes and the like.
Owner:DONGHUA UNIV

Method for welding thin-walled cylinder with magnet sleeved inside in seal housing component

The invention provides a method for welding a thin-walled cylinder with a magnet sleeved inside in a seal housing component. The welding efficiency of the aluminum alloy thin-walled seal housing component can be obviously improved through the method, quality is stable, a connector is bright, fusion is even, and continuous and compact welding beads can be formed. According to the technical scheme, the method comprises the following steps that the butt joint positions of inner and outer housing welding joints are closely attached through a clamp, and annular welding joint pulse electron beam tack welding is carried out on the circumferential seam crossing of an assembled component; a deflection distance occurring to an electron beam caused by Lorentz force is compensated by an electron beam deflection angle; the total heat input amount of the electron beam is controlled with the impulse waveform of the pulse electron beam, the impulse waveform is steep in the front and gentle in the back, and welding is carried out through heat generated when beam flow ascends and descends; under the condition that small pulse power is set and steam pressure is reduced, a pulse back edge is prolonged by 3-5s, slow reduction is carried out, the focal position of the electron beam is adjusted to be within the range 0.55mm below the surface of a workpiece, the surface of a connector to be welded is melted and integrally welded, and the continuous welding beads are formed.
Owner:四川泛华航空仪表电器有限公司

Electric spindle

The invention discloses an electric spindle. The electric spindle comprises a spindle core, a motor rotor, a motor stator, a cooling jacket and a shell which are coaxially arranged, the exterior of the spindle core is sleeved with the motor rotor, the exterior of the motor rotor is sleeved with the motor stator, the motor rotor and the motor stator are rotatably connected, the exterior of the motor stator is sleeved with the cooling jacket, the exterior of the cooling jacket is sleeved with the shell, a cooling channel is arranged between the cooling jacket and the shell and communicates withexternal cooling liquid, and the shell is made of a carbon fiber material. According to the electric spindle, the shell is made of the carbon fiber material, a shell made of metal in the prior art isreplaced, carbon fibers have the good heat dissipation performance, the heat dissipation capability of the shell can be improved through the carbon fiber material, and then the heat dissipation performance of the spindle core is improved; the thermal deformation amount in the heating process is small, and the machining precision of the electric spindle can be improved; and meanwhile, the mass of the electric spindle can be decreased by adopting the shell made of the carbon fibers, and then carrying, loading and unloading are convenient.
Owner:宁波天控五轴数控技术有限公司 +1

Improved engine cylinder block and manufacturing technique thereof

The invention relates to an improved engine cylinder block and a manufacturing technique thereof. The improved engine cylinder block includes a cylinder block body; air cylinder holes are formed in the cylinder block body; and the inner wall of each air cylinder hole is provided with an abrasion resisting layer, and the abrasion resisting layer is of a cast iron coating. The manufacturing technique of the improved engine cylinder block includes: casting an engine cylinder block workblank and machining a locating basis, machining the air cylinder holes, performing stable heat treatment, performing texturing treatment, performing cleaning, performing coating, and boring holes. The beneficial effects of the improved engine cylinder block are that the inner walls of the air cylinder holes are provided with the abrasion resisting layers, the problem that the coefficients of thermal expansion of the air cylinder holes and a lining are different during combustion due to different materials in the prior art can be solved, the thermal deformation of the air cylinder holes of the engine can be effectively reduced, the manufacturing accuracy of the engine cylinder block can be improved, and the service life can be prolonged; AND the improved engine cylinder block is simple in manufacturing technique, is safe and reliable, and has wide prospect.
Owner:代卫东

Method for welding eccentric circumferential seams by using electron beam scanning

The invention discloses a method for welding eccentric circumferential seams by using electron beam scanning. The purpose of the invention is to provide the method for welding eccentric circumferential seams, which is easy to control and has stable quality and high efficiency. The method is implemented by the following technical scheme: the oxide of the surfaces of the workpiecesparts to be welded on workpieces is first removed, and organic cleaning agent is used for cleaning the parts of the an eccentric circumferential seams; the workpieces to be welded, which have the eccentric circumferential seams, are assembled together and clamped on a three-jaw chuck; the scanning program of an electron beam welder is set to drive an electron beam in an electron gun to oscillate and revolve within a certain deflection angle range, so that a surface heat source is generated, electron scanning process parameters are set, i.e., the energy of the electron beam is rapidly increased to a peak value, the beam rise time is set as 1s to 2s, the beam welding and scanning time for keeping heating is set as 25s to 30s, the fall time is set as 10s to 12s, the scanning frequency is 400Hz to 600Hz, and under the process parameters, the scanning track of the electron beam is controlled and the workpieces scanned by the electron beam are heated, melted and welded at the seams.
Owner:四川泛华航空仪表电器有限公司

Additive and subtractive composite manufacturing part deformation prediction and control method and equipment

The invention discloses an additive and subtractive composite manufacturing part deformation prediction and control method and equipment. The method comprises conducting feature recognition and feature decomposition on a target part model, and determining printing parameters; performing finite element thermal coupling analysis of equivalent loading on the model; performing model reversible deformation optimization design according to a simulation result; and determining an optimized final part structure model in an iteration mode. According to the method, a method of combining unit-by-unit activation and Gaussian moving heat source commonly adopted at present is converted into surface heat flow loading of layer-by-layer life and death unit activation in an energy equivalent mode. In the simulation process, birth and death units are used for simulation, all the units are killed firstly, namely, the rigidity is changed into 0, and then the rigidity is activated to be changed into a'birth 'state. Compared with other current life-death unit analog simulation additive manufacturing methods, the method has the advantages that the calculation process can be simplified, the calculation speed can be increased, overall simulation of large parts can be achieved, and an overall temperature field-stress field-displacement field can be obtained quickly.
Owner:XI AN JIAOTONG UNIV +1

Optical experiment platform capable of achieving active and uniform heat conduction and preparation method thereof

InactiveCN104199166AInhibitionDoes not affect structural stiffnessMountingsEngineeringHeat distribution
The invention provides an optical experiment platform capable of achieving active and uniform heat conduction and a preparation method thereof. The optical experiment platform capable of achieving active and uniform heat conduction comprises a panel, threaded holes and U-shaped passages, wherein the U-shaped passages are sealed inside the panel and filled with inorganic heat superconducting materials, the panel is provided with the threaded holes, and the threaded holes and the U-shaped passages are distributed alternately. The optical experiment platform capable of achieving active and uniform heat conduction has the advantages that the inorganic heat superconducting materials are extremely high in heat conductivity, heat can be diffused to the whole platform rapidly after the platform is heated locally, and the heat can be transferred from a hot end to a cold end only in several seconds; since the inorganic heat superconducting materials are uniform in heat distribution, stability of the platform is improved while heat deformation is decreased; influence on accuracy degree of an optical path in an optical experiment is small, and high experiment accuracy and good reliability are guaranteed, so that success rate of the optical experiment is increased greatly.
Owner:UNIV OF SHANGHAI FOR SCI & TECH

Thermal deformation coordinated missile dome attachment ring

The invention discloses a missile dome connecting ring having thermal deformation compatibility. The missile dome connecting ring having thermal deformation compatibility comprises a connecting ring lining, a connecting ring flange and the like. The connecting ring lining is fixedly connected with the connecting ring flange. The front end face of the connecting ring lining is located on the connecting ring lining. Hole-shaped stress grooves are located on the front end face of the connecting ring lining. Linear stress grooves are located on the connecting ring lining. The back end face of the connecting ring flange and the front end face of the connecting ring flange are located on the front side and the back side of the connecting ring flange correspondingly. Connecting ring threaded holes are located in the back end face of the connecting ring flange. A heat-proof coating is located on the outer surface of the connecting ring flange. The missile dome connecting ring having thermal deformation compatibility can guarantee that when a missile flies at a high mach number, a missile dome is complete in structure, solves the problem that the missile dome is damaged because of overheating and has the advantages of being simple in technology, safe and reliable.
Owner:SHANGHAI INST OF ELECTROMECHANICAL ENG

Laser composite repair method for surface corrosion of inner hole of shell

The invention relates to a laser composite repair method for surface corrosion of an inner hole of a shell. The laser composite repair method comprises the following steps of disassembling and cleaning the surface of an inner hole of a powder push rod shell, and measuring the dimensions; determining the local corrosion part and corrosion amount of the inner hole; analyzing the powder push rod shell and evaluating the life of the powder push rod shell according to the detection results, and removing the corrosion layer of the inner hole of the shell; and adopting magnetic particle testing, andensuring that no crack defects occur after removal of the corrosion layer. By adopting preset additive materials of microarc deposition GH4169 corrosion resistant metal bars, the trouble that powder is hard to reach the repair part of the inner hole in a laser cladding feeding mode is overcome; by adopting a microarc deposition and laser scanning composite processing mod, a specific method for corrosion repair of the inner hole is formed; beneficial reference is provided for damage repair of the inner hole, and the repair method has the advantages of low heat input amount and thermal deformation amount, and less heat effect on and heat damage to metal base; and the repair quality of the inner hole of the shell can be improved obviously.
Owner:国营芜湖机械厂

Thrust pad repairing method based on laser cladding process

The invention aims at providing a thrust pad repairing method based on a laser cladding process. The deformation amount in the thrust pad repairing process is effectively controlled, the problems of hole shrinkage and shelling of a babbitt metal layer are thoroughly solved, the design size of a thrust pad is recovered, the use performance of the thrust pad is improved, the service life of the thrust pad is prolonged, and extremely high economical efficiency is achieved. The thrust pad repairing method comprises the following steps: removing an original babbitt metal layer of the thrust pad, preparing the babbitt metal layer on the surface of a steel billet through laser cladding, carrying out ultrasonic flaw detection, milling, carrying out dye penetrant inspection and grinding. According to the method, the thrust pad which fails in service is remanufactured, and the use performance of the thrust pad is recovered and improved through a new additive manufacturing method. Compared with pouring and oxyacetylene welding processes, the manufacturing process of the babbitt metal layer is greatly simplified, the steel billet preheating and tinning processes are omitted, and the quality of the babbitt metal layer, the combination condition of the babbitt metal layer and the steel billet, the deformation amount of the steel billet and the labor environment are effectively improved.
Owner:CHINA YANGTZE POWER

Electric heating stove plate used in ship kitchen

The invention discloses an electric heating stove plate used in a ship kitchen. The electric heating stove plate consists of a cast iron plate, electric heating pipes, electric heating wires installed in the electric heating pipes and multiple stove plate wiring post modules, wherein the number of the stove plate wiring post modules corresponds to the electric heating wires in the electric heating pipes. The stove plate wiring post modules consist of stainless steel pipes, leading-out rods, ceramic insulators, pressing nuts and wiring copper nuts, leading-out positions at two ends of each electric heating wire in the corresponding electric heating pipe are respectively connected with one end of the corresponding leading-out rod, the other end of each leading-out rod is sleeved with a ceramic insulator, the pressing nuts and the wiring copper nuts are installed on the leading-out rods, modified magnesium oxide filling layers are arranged around the electric heating wires in the electric heating pipes, and lead-free glass ceramics are arranged at pipe orifices of the electric heating pipes. By means of the technical scheme, the shortcomings in the prior art are overcome, and the electric heating stove plate is simple in structure, economical, environment-friendly, low in cost, convenient to replace, durable and even in heat emitting and ensures the temperature requirement when being used in a ship.
Owner:ANQING SANWEI ELECTRICAL

Screw pump metal stator welding whole-set equipment system

The invention relates to a screw pump metal stator welding whole-set equipment system. A front support frame and a rear support frame are separately arranged at the front and the rear of the surface of a machining tool body; clamping positioning racks are symmetrically arranged on two sides of the machining tool body; a first sleeve and a second sleeve are movably mounted in the middles of the front support frame and the rear support frame separately in the transverse direction through a first bearing and a second bearing; a motor is mounted on the top of the front support frame; an output end of the motor is connected with a driving belt pulley through a speed reducer; a first rotating plate and a second rotating plate are separately mounted on opposite side surfaces of the front support frame and the rear support frame; a first chuck and a second chuck are separately arranged on the first rotating plate and the second rotating plate; a welding rack is arranged at a position which is close to the middle of the machining tool body; and a laser welding machine is further mounted on the top of the welding rack. By the technical scheme, the screw pump metal stator welding whole-set equipment system which is accurate in welding and positioning, high in welding speed, high in depth, small in weld joint thermal stress and small in thermal deformation can be provided.
Owner:YANCHENG SHIHONG PETROLEUM EQUIP

Cylindrical grinder easy to assemble and maintain

The invention discloses a cylindrical grinder easy to assemble and maintain and belongs to the technical field of machine tools. The cylindrical grinder comprises a sleeve, a shell, a cover plate, a grinding wheel and a sliding bearing, the shell is arranged inside the sleeve, two ends of the shell are sealed through the cover plate, the sliding bearing transversely penetrates the shell, and one end of the sliding bearing is connected with the grinding wheel; a ceramic coating is arranged on the sliding bearing and at the contact position of a spindle and a bearing bush, a return oil pipeline is arranged inside the shell and is communicated with a lubricating oil tank on the outer portion of the sleeve, and lubricating oil is circulated in the return oil pipeline in zero-pressure circulation. The ceramic coating is sprayed at the friction position of the spindle and the bearing bush, so that problems about thermal expansion deformation and abrasion of the metal spindle are solved by the aid of outstanding performance of ceramic; meanwhile, according to self structural features of the cylindrical grinder, a brand new oil leakage prevention pipeline is designed for the cylindrical grinder, zero-pressure circulation lubrication of the lubricating oil in an oil cavity is realized, long-term operation is achieved without disassembling the grinder for maintenance, and maintenance cost is greatly lowered.
Owner:MAANSHAN HENGLIDA MACHINE BLADE +1
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