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A kind of manufacturing method of graphite-containing high-speed steel roll

A high-speed steel and graphite technology, applied in the direction of rolls, metal rolling, manufacturing tools, etc., can solve the problems of affecting the surface quality of rolled materials, increasing the friction coefficient of rolls, and sticking steel, so as to improve the comprehensive performance and improve the quality of rolled materials. Surface quality, solve the effect of large friction coefficient

Active Publication Date: 2017-11-17
SANXIN HEAVY IND MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, during the use of the roll, especially when it is used for the finish rolling product stand, the rolling temperature is low, and the rolling speed is high, the roll base is exposed to the rolling material passing through at low temperature and high speed and the entrainment on the surface of the rolling material. Under the friction of oxide scales, the matrix is ​​preferentially worn and the fulcrum of high-hard carbide is exposed on the surface of the roll, which is specifically manifested in the increase of the surface friction coefficient of the roll (pass type), the decrease of brightness (the phenomenon of roughening), and in severe cases There is steel sticking on the pass surface, which affects the surface quality of rolled products
As a result, the unique anti-wear performance of high-speed steel and the ability to maintain roll shape cannot be effectively exerted, resulting in early roll change
[0003] In addition, when the existing traditional high-speed steel rolls are used in the process of preparing the finished round bar frame with large specifications and high surface quality requirements, due to the deep pass, the inner groove bottom and the groove side of the roll pass The linear velocity difference in different radial directions leads to the relative solid slip (rheology) of the rolled material at the same section, and the huge solid slip produces a file force on the surface of the roll pass, resulting in slippage between the bottom and the side wall of the roll pass. The wrinkle texture is shifted, and the wear of the bottom of the groove is intensified, which affects the precision and surface quality of the rolled material, and cannot fully exert the wear-resistant characteristics of high-speed steel, resulting in early roll change

Method used

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  • A kind of manufacturing method of graphite-containing high-speed steel roll
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  • A kind of manufacturing method of graphite-containing high-speed steel roll

Examples

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Effect test

Embodiment 1

[0033] Embodiment 1 A kind of manufacturing method of the outer shell (working layer) of the centrifugal high-speed steel roll that contains graphite

[0034] 1) The chemical composition of the outer layer is composed by mass fraction (%): C 2.0-3.0%, Si 0.8-2.5%, Mn 0.2-1.0%, 0<P≤0.05%, 0<S≤0.02%, Cr 3-10 %, Ni 0.5-3.5%, Mo 2.5-6.0%, V 3-8%, 0<W≤10%, 0<B≤0.5%, N 60-500PPM, prepare the charge;

[0035] 2) Using intermediate frequency furnace for smelting;

[0036] 3) Si content before furnace control = Si content of finished product - 0.35%; V content before furnace control = V content of finished product - 0.25%;

[0037] 4) Measure the liquid and solidus temperature (T L , T S );

[0038] 5) Control the furnace temperature T 出 = liquidus temperature of the outer metal liquid (T L外 )+(240~300)℃;

[0039] 6) Metamorphic treatment of carbon, nitrogen and borides out of the furnace:

[0040] During the furnace discharge process, along with the metal flow, vanadium alloy ...

Embodiment 2

[0058] Embodiment 2 A kind of manufacturing method of graphite-containing high-speed steel centrifugal nodular cast iron mandrel composite roll

[0059] Then the 10) step of above-mentioned embodiment 1, when intermediate layer metal solidification end temperature=intermediate layer metal liquid is supercooled 80~200 ℃ under solidus temperature, promptly T S中 -(80~200)℃, the centrifuge stops; the outer cylinder with the middle layer and the mold of the cylinder are combined with the pre-prepared lower roll neck box, upper roll neck box, center injection pipe, etc. Carry out box assembly; then pour in the prepared high-strength nodular cast iron metal liquid containing carbon C2.5-3.5%; control the pouring temperature of the nodular cast iron metal liquid, and it should meet the requirement that the middle layer metal liquid is overheated at the liquidus temperature 10-50 degrees, namely T L中 +(10~50)℃, and at the same time, it should satisfy ≥ 50~100 degrees of superheat on t...

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Abstract

The invention discloses a manufacturing method of a graphite-containing high-speed steel roll and belongs to the technical field of mechanical casting. B and N chemical elements are introduced into a conventional high-speed steel component, and MC type and / or M2C type dotted and / or blocky high-hardness alloy carbide, nitride and boride with the total percentage of the area being 20%-35% are / is distributed in a matrix structure of a work layer; graphite is separated out of original tissue through two steps including modification of carbide, nitride and boride and metamorphic inoculation of graphite, so that the high-speed steel roll not only reserves the advantage of peculiar high-temperature wear resistance of conventional high-speed steel, but also solves the problem that an original conventional high-speed steel roll has a large friction coefficient, the wear-resisting property of the high-speed steel is sufficiently played, the lubricating function between the roll in rolling and a workpiece is realized, and the steel bonding phenomenon is prevented; by means of the heat conductivity and lubrication characteristics of graphite, the defects that high-speed steel rolls are sensitive to heat shock and heat cracking and are prone to steel bonding and surface texturing can be overcome, and particularly, when the graphite-containing high-speed steel roll is used in a finished rack, the brightness degree of the surface of the roll material is remarkably improved.

Description

technical field [0001] The invention relates to a method for manufacturing a graphite-containing high-speed steel roll, belonging to the technical field of mechanical casting. Background technique [0002] The alloy content of the outer layer (working layer) of the existing traditional high-speed steel roll is usually C 1.5-2.5, Si 0.2-0.8, Mn0.4-0.8, P≤0.05, S≤0.02, Cr 4-6, Ni 0.6 -1.5, Mo 3-5, W 0-3, the metallographic structure of the outer layer does not contain graphite, and these alloy elements mainly exist in the form of carbides in the roll structure, and the proportion of carbides is usually 10-20 %between. The proportion of granular alloy carbides is relatively low, and the proportion of matrix area is relatively large. Therefore, during the use of the roll, especially when it is used for the finish rolling product stand, the rolling temperature is low, and the rolling speed is high, the roll base is exposed to the rolling material passing through at low temperat...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C38/18C22C38/02C22C38/04C22C38/08C22C38/12C22C38/32B22D13/00B22D19/16B22D1/00B21B27/02
CPCB21B27/02B22D1/00B22D13/00B22D19/16C22C38/001C22C38/02C22C38/04C22C38/08C22C38/12C22C38/18C22C38/32
Inventor 周守行陆怡
Owner SANXIN HEAVY IND MACHINERY
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