Hydrostatic extrusion device for micro planar spring

A planar spring and hydrostatic extrusion technology, which is applied in the field of miniature planar spring preparation, can solve problems such as easy cracking, extrusion rod damage, and part cracks, and achieve uniform force, improved utilization rate, and large extrusion force. Effect

Inactive Publication Date: 2017-02-08
NANJING UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the literature "Hong Xiangting. QA17 Copper Alloy Mini Plane Spring Cold Extrusion Forming Technology and Performance Research [D]. Nanjing University of Science and Technology, 2015." In the traditional extrusion, more extrusion rods need to be prepared, because the extrusion rods are easy to Damaged during the extrusion process, and during the extrusion process, due to the uneven deformation of the inner and outer metal layers, additional tensile stress will be generated, thereby causing cracks in the extruded parts
When using materials with general room temperature plasticity as raw materials, it is difficult to form at room temperature, and the extrusion temperature needs to be increased to successfully prepare parts, and cracking is very easy to occur

Method used

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  • Hydrostatic extrusion device for micro planar spring
  • Hydrostatic extrusion device for micro planar spring
  • Hydrostatic extrusion device for micro planar spring

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] A QAl7 copper alloy spring column with a length of 4mm, a width of 2mm, and a thickness of 4mm was prepared by hydrostatic extrusion, with a line width of 0.5mm, and the spring column was subsequently cut into a planar microspring with a thickness of 0.5mm.

[0034] The extrusion rod 1 has a diameter of 23 mm, and the extrusion rod 1 has a groove with a depth of 1.5 mm and a width of 6 mm.

[0035] Blank 5 size: 4mm×2mm×4mm rectangular block.

[0036] A single wide sealing ring 11 is adopted, the cross section of the sealing ring is rectangular, the inner diameter is 22 mm, the outer diameter is 25 mm, the width is 6 mm, and the thickness is 4 mm.

[0037] Squeeze liquid adopts castor oil, the volume of castor oil is 1600mm 3 , castor oil is wrapped with rubber film 3, castor oil is wrapped with rubber film 3, seals with rope.

[0038] The outlet of the extrusion cylinder is connected to the hydraulic device 8 through a pipeline, and a reverse force is applied to the ...

Embodiment 2

[0046] A QAl7 copper alloy spring column with a length of 40 mm, a width of 1 mm, and a thickness of 6 mm was prepared by hydrostatic extrusion, with a line width of 0.2 mm. The spring column was subsequently cut into a planar microspring with a thickness of 1 mm.

[0047] The inner diameter of the extrusion cylinder 2 is 24mm.

[0048] The extrusion rod 1 has a diameter of 23mm, and there are three grooves on the extrusion rod 1 with a depth of 1.5mm and a width of 2mm, and the distance between the grooves is 2mm.

[0049] Blank 5 size: 40mm×1mm×6mm rectangular block.

[0050] A plurality of narrow sealing rings 12 are adopted, the cross section of the sealing ring is rectangular, the inner diameter is 22 mm, the outer diameter is 25 mm, the width is 2 mm, and the thickness is 3 mm.

[0051]Squeeze liquid adopts castor oil, the volume of castor oil is 1000mm 3 , the castor oil is wrapped with a rubber film 3 and connected with the extrusion rod 1. The specific connection m...

Embodiment 3

[0055] A QAl7 copper alloy spring column with a length of 8 mm, a width of 6 mm, and a thickness of 2 mm was prepared by hydrostatic extrusion, with a line width of 1 mm. The spring column was subsequently cut into a planar microspring with a thickness of 0.5 mm.

[0056] The inner diameter of extrusion barrel 2 transitions from 24mm to 16mm at an angle of 45°, see Figure 5 .

[0057] The extrusion rod 1 has a diameter of 23mm, and there are three grooves on the extrusion rod 1 with a depth of 1.5mm and a width of 2mm, and the distance between the grooves is 2mm.

[0058] Blank 5 size: 8mm×6mm×2mm rectangular block.

[0059] A plurality of narrow sealing rings 12 are adopted, the cross section of the sealing ring is rectangular, the inner diameter is 22 mm, the outer diameter is 25 mm, the width is 2 mm, and the thickness is 3 mm.

[0060] The extrusion liquid adopts castor oil, and the volume of castor oil is 2000mm 3 , the castor oil is wrapped with a rubber film 3 and s...

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Abstract

The invention discloses an extrusion molding device for a micro planar spring. The extrusion molding device comprises an extrusion rod, an extrusion barrel, a concave mold, a rubber thin film filled with a liquid, and a hydraulic device filled with a liquid, wherein the extrusion rod is arranged inside the extrusion barrel; a sealing structure is arranged between the extrusion rod and the barrel wall of the extrusion barrel; the rubber thin film is open, and the opening is fixed at the bottom of the extrusion rod or is sealed inside a cavity at the bottom of the extrusion rod; the concave mold is arranged at the outlet part of the extrusion barrel; the bottom of the extrusion barrel is connected with the hydraulic device; and the hydraulic device is arranged at the outlet part of the concave mold. According to the extrusion molding device, a long and thin extrusion rod can be avoided, and the problem that the extrusion rod is liable to break during the extrusion process is solved; the extrusion device adopts three-dimensional compressive stress, so that the plasticity of a material can be improved, and defects like cracks of the material during the extrusion process are decreased or avoided; and besides, through extrusion with three-dimensional compressive stress, the plastic material can be prepared into the micro planar spring through micro extrusion molding as well.

Description

technical field [0001] The invention relates to the field of preparation of miniature planar springs, in particular to a device for extrusion forming of miniature planar springs. Background technique [0002] Micro-forming processing technology is the basis for the realization of micro-electro-mechanical systems. It can manufacture components with extremely small dimensions, which are even difficult for human eyes to directly perceive. Most of the existing microplastic forming processes are on the sub-millimeter to sub-micron scale, which belongs to the category of macro-micro-mechanical to meso-micro-mechanical and from micro-fabrication to sub-micro-fabrication. fabrication) excessive. Micro-forming technology inherits the advantages of traditional plastic processing technology, such as good mechanical properties, high material utilization rate and high production efficiency. Various plastic processing methods such as extrusion, punching, bending and stretching can be use...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21C23/14B21C23/21
CPCB21C23/14B21C23/218
Inventor 张新平吕久明董雪花
Owner NANJING UNIV OF SCI & TECH
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