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Start-up method of a hydrogenation unit containing a second-type active center catalyst

A technology of active center and hydrogenation unit, which is applied in the fields of hydroprocessing process, petroleum industry, and hydrocarbon oil treatment, etc. It can solve the problem of increased operational risk, damage to catalyst activity, difficulty in ensuring oxidation state, and cracking activity and activity of elemental metal catalysts. Stability and other issues

Active Publication Date: 2019-01-25
CHINA PETROLEUM & CHEM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] 1. Various compounds in the starting oil will cause coking of the catalyst;
[0007] 2. The end point of vulcanization is advanced, the degree of strengthening in the catalyst is weakened, and the degree of initial vulcanization is insufficient;
[0008] 3. The three phases of gas, liquid and solid exist at the same time, which affects the distribution of logistics and causes uneven sulfuration of the catalyst;
[0009] 4. The vulcanization and passivation process is carried out at the same time, and the consumption of reagents increases;
[0010] 5. High activity cracking agent and liquid oil exist at the same time, and the risk of over-temperature becomes greater
[0011] To sum up, in order to adapt to the change of the catalyst type, the start-up mode will increase the material consumption, increase the operation risk, and reduce the catalyst activity. Compared with the catalyst activity improved by adding additives, it is still very important. incomparable
[0012] Chinese patents CN103773436A and CN102311766A introduced the start-up method of hydrogenation catalysts with second-class active centers. Although more second-class active centers can be generated under this method, liquid components need to be introduced, which still belongs to the mode of wet start-up, which cannot Thoroughly solve the inherent disadvantages of the liquid phase vulcanization process and the damage to the catalyst activity
[0014] Chinese patent CN101003749A introduces a hydrocracking start-up method that does not require the use of vulcanizing agents in the whole process. Although the operation is simple and the process is easy, it is difficult to ensure the oxidation state and the cracking activity and activity stability of the elemental metal catalyst.

Method used

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  • Start-up method of a hydrogenation unit containing a second-type active center catalyst
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  • Start-up method of a hydrogenation unit containing a second-type active center catalyst

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Embodiment approach

[0044] Such as figure 1 As shown, an embodiment of the hydrogenation catalyst start-up method of the present invention is as follows:

[0045] According to the direction of gas circulation, the circulating hydrogen 1 passes through the hydrotreating reactor 4 containing the hydrogenation protection catalyst 2 and the second-type active center treatment agent 3 (the upper part has been pre-sulfurized outside the device), and the effluent 5 is obtained, and then passed through Hydrocracking reactor 8 containing hydrocracking agent 6 and hydrocracking aftertreatment agent 7, effluent 9 enters high-pressure separator 10, and gas phase 11 discharged from the top passes through circulating hydrogen compressor 12 and mixes with make-up hydrogen 13 , to obtain cycle hydrogen 1. After opening the process according to the above steps, increase the inlet temperature of the hydrofinishing reactor 4 to 160°C, wait for the hydrogen sulfide concentration at the outlet of the hydrofinishing ...

Embodiment 1

[0047] The properties of the protective agent and catalyst used in Example 1 and Comparative Examples 1 and 2 are listed in Table 1. Both are commercial protective agents and catalysts developed and produced by Fushun Petrochemical Research Institute. Embodiment 1 is the start-up method of the present invention. Using the above-mentioned implementation mode, when formulating the plan, the loading and loading capacity of the pre-vulcanized treatment agent outside the device should be adjusted. Sulfur content, so that the excess sulfur content reaches more than 25% of the theoretical sulfur demand of the lower oxidation state type II active center catalyst. Comparative Example 1 is a conventional dry start-up process, and Comparative Example 2 is a conventional wet start-up process.

[0048] Table 1 The main physicochemical properties of the catalysts.

[0049] project

FZC-100

FZC-102B

FZC-103

FF-46

FC-24

chemical components,

Mo-Ni

...

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Abstract

The present invention discloses a startup sulfurization method of a hydrocracking apparatus. According to the present invention, with the grading use of the ex-situ presulfided catalyst, the hydrogenation catalyst containing the second active center is pre-protected with the hydrogen sulfide gas produced in the heating process while a certain auxiliary gas can be selectively injected according to different preparation methods of the second active center catalysts, such that the wet startup is converted into the dry startup; and the activity of the catalyst can be improved with the method of the present invention, and the method is suitable for the sulfurization startup process of the hydrogenation catalyst containing the second active center.

Description

technical field [0001] The invention relates to a hydrogenation catalyst start-up vulcanization method, especially for a hydrocracking unit containing a second-type active center catalyst, mainly by grading and using an external pre-sulfurization catalyst, and utilizing the catalyst produced during the heating process. Hydrogen sulfide gas pre-protects the catalyst, thereby converting it to a dry start-up process to achieve the purpose of improving catalyst activity, and is suitable for the sulfidation start-up process of various second-type active center catalysts. Background technique [0002] At present, due to the increasingly heavy crude oil in the world and the strict requirements of environmental protection regulations, the quality of raw materials processed by hydrogenation devices is deteriorating year by year. Various impurities contained in raw materials, including metals, The content of reactants such as sulfur and nitrogen is on the rise. In this harsh environme...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C10G65/12
CPCC10G65/12C10G2300/70
Inventor 王仲义彭冲崔哲孙士可吴子明太史剑瑶
Owner CHINA PETROLEUM & CHEM CORP
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