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A start-up method of a hydrocracking unit containing a catalyst with a second type of active center

A hydrocracking and active center technology, applied in hydrocarbon oil cracking, petroleum industry, etc., can solve problems such as increased material consumption, increased reagent consumption, and catalyst activity damage

Active Publication Date: 2018-11-06
CHINA PETROLEUM & CHEM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] 1. Various compounds in the starting oil will cause coking of the catalyst;
[0007] 2. The end point of vulcanization is advanced, the degree of strengthening in the catalyst is weakened, and the degree of initial vulcanization is insufficient;
[0008] 3. The three phases of gas, liquid and solid exist at the same time, which affects the distribution of logistics and causes uneven sulfuration of the catalyst;
[0009] 4. The vulcanization and passivation process is carried out at the same time, and the consumption of reagents increases;
[0010] 5. High activity cracking agent and liquid oil exist at the same time, and the risk of over-temperature becomes greater
[0011] To sum up, the adjusted and changed start-up mode in order to adapt to the change of catalyst type will cause increased material consumption, greater operational risk, and reduced catalyst activity. Compared with the catalyst activity improved by adding additives, which is more important? still hard to compare
[0012] Chinese patents CN103773436A and CN102311766A introduce the start-up method of hydrogenation catalysts with second-class active centers. Although more second-class active centers can be generated under this method, liquid components need to be introduced during the start-up process, which still belongs to the wet start-up mode. , cannot completely solve the inherent drawbacks of the liquid phase vulcanization process and the damage to the catalyst activity
[0014] Chinese patent CN101003749A introduces a hydrocracking start-up method that does not require the use of vulcanizing agents in the whole process. Although the operation is simple and the process is easy, it is difficult to ensure the oxidation state and the cracking activity and activity stability of the elemental metal catalyst.

Method used

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  • A start-up method of a hydrocracking unit containing a catalyst with a second type of active center
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  • A start-up method of a hydrocracking unit containing a catalyst with a second type of active center

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Embodiment approach

[0045] Such as figure 1 As shown, an embodiment of the hydrogenation catalyst start-up method of the present invention is as follows:

[0046] According to the gas flow direction, the circulating hydrogen 1 passes through the hydrofinishing reactor 4 containing all the external pre-sulfurized hydrogenation protecting agent 2 and the second type of active center hydrotreating catalyst 3 to obtain the effluent 5; The hydrocracking reactor 8 of the cracking catalyst 6 and the hydrocracking post-treatment catalyst 7 , and the effluent 9 enters the high-pressure separator 10 . The gaseous phase 11 discharged from the top passes through the recycle hydrogen compressor 12 and is mixed with make-up hydrogen 13 to obtain recycle hydrogen 1 . After opening up the process flow according to the above steps, gradually increase the inlet temperature of the hydrotreating reactor 4 to 200°C, control the inlet temperature of the lower hydrotreating catalyst bed to 160°C by cooling hydrogen, a...

Embodiment 1

[0048] The properties of the protective agent and catalyst used in Example 1 and Comparative Examples 1 and 2 are listed in Table 1. Both are commercial protective agents and catalysts developed and produced by Fushun Petrochemical Research Institute, wherein Example 1 is the start-up method of the present invention. Using the above-mentioned implementation mode, when formulating the plan, the loading and loading capacity of the pre-vulcanized protective agent outside the device should be adjusted. Sulfur content, so that its excess sulfur content reaches more than 25% of the theoretical sulfur demand of the second-type active center catalyst. Comparative Example 1 is a conventional dry start-up process, and Comparative Example 2 is a conventional wet start-up process.

[0049] Table 1 The main physicochemical properties of the catalysts.

[0050]

[0051] Example 1

[0052]After the hydrogen airtightness of the hydrocracking unit is qualified, the inlet pressure of the re...

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Abstract

The present invention discloses a startup sulfurization method of a hydrocracking apparatus. According to the present invention, with the grading use of the ex-situ presulfided catalyst, the hydrogenation catalyst containing the second active center is pre-protected with the hydrogen sulfide gas produced in the heating process while a certain auxiliary gas can be selectively injected according to different preparation methods of the second active center catalysts, such that the wet startup is converted into the dry startup; and the activity of the catalyst can be improved with the method of the present invention, and the method is suitable for the sulfurization startup process of various hydrogenation catalysts containing the second active center.

Description

technical field [0001] The invention relates to a start-up vulcanization method of a hydrogenation catalyst, in particular to a start-up method of a hydrocracking unit containing a type-two active center catalyst. Background technique [0002] At present, due to the increasingly heavy crude oil in the world and the strict requirements of environmental protection regulations, the quality of raw materials processed by hydrogenation devices is deteriorating year by year. Various impurities contained in raw materials, including metals, The content of reactants such as sulfur and nitrogen is on the rise. In this harsh environment, catalyst developers in various countries have regarded the renewal and progress of catalyst activity as a major challenge they face. [0003] As far as hydrofining (processing) catalysts are concerned, the contributions made by hydrogenation people are obvious to all. Through continuous efforts and attempts, many new catalyst production concepts and met...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C10G47/02C10G47/16
CPCC10G47/02C10G47/16
Inventor 太史剑瑶王仲义彭冲崔哲孙士可吴子明
Owner CHINA PETROLEUM & CHEM CORP
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