Iron-based soft-magnetic amorphous steel and application thereof

An amorphous steel and soft magnetic technology, applied in the direction of magnetic materials, magnetic objects, electrical components, etc., can solve the problems of low mechanical and magnetic properties, inability to meet high magnetic properties, and limit industrial applications, so as to reduce the process, Reduced thermal stability and low cost effects

Active Publication Date: 2017-10-20
ZHENGZHOU UNIV
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  • Abstract
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Problems solved by technology

[0004] In 2004, Lv Zhaoping also proposed the concept of structural amorphous steel, using the traditional suction casting method to prepare a bulk non-magnetic amorphous steel alloy FeCrCoMoMnCBY series, which is a cylindrical rod with a diameter of 12 mm and has excellent mechanical properties. , but the alloy system is also non-magnetic, which limits its industrial application (Lu Z P, et al. Phys Rev Lett, 2004, 92(24): 245503-1~245503-4)
In 2009, S.L.Wang et al added 1% Co to the 6 mm composition, and successfully prepared a 7 mm rod FeCSiBPCrAlMoCo by replacing part of Fe with Cr (Wang S L, et al. Mater Chem Phys., 2009, 113:878~883), which is a breakthrough in industry, but it has not been applied to actual production due to its low mechanical and magnetic properties.
[0008] Chinese patent document CN106282849A discloses an amorphous composite structural steel, which strengthens and toughens the metallic glass matrix through stress-induced transformation from γ austenite to ε martensite, reduces its yield ratio, and obtains good plasticity Deformability and high strength, but it has no magnetic characteristics
[0009] Although the above-mentioned alloy systems have high amorphous forming ability, due to the existence of more diamagnetic ions (such as Cr, etc.) in such alloy systems, most of them are non-magnetic or have only weak magnetic properties. B s Around 1.0T, and mu e low value and H c The value is large, which cannot meet the high magnetic properties required by the increasing demand of magnetic materials in contemporary society
In addition, these alloys also contain a large amount of precious metal elements such as Mo and Co, which increases the cost of production.

Method used

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  • Iron-based soft-magnetic amorphous steel and application thereof
  • Iron-based soft-magnetic amorphous steel and application thereof
  • Iron-based soft-magnetic amorphous steel and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] Embodiment 1 A kind of iron base soft magnetic amorphous steel Fe 75.15 C 0.04 Si 9.9 mn 0.20 P 0.11 S 0.02 Cr 1.49 Al 0.05 Ni 0.94 B 12.10 (at%), denoted as M1. Its preparation method comprises the following steps:

[0040] 1) Ingredients: low alloy steel Fe 95.57 C 0.05 Si 0.81 mn 0.26 P 0.14 S 0.02 Cr 1.9 Al 0.06 Ni 1.19 (at%), Si (99.999wt%), FeB (B content 19.62 wt%), FeP (P content 24.98 wt%), FeC (C content 5 wt%) were proportioned according to the required element ratio. Among them, alloy steel: FeB: Si= 20.083: 3.556: 1.360.

[0041] 2) Melting the master alloy: Put the prepared master alloy components into the boron nitride crucible, try to put the alloy steel or alloy elements with high density and low melting point on it, and then put it into the induction coil in the vacuum induction melting cavity , and then use a mechanical pump and a diffusion pump to evacuate, when the vacuum reaches 2.0×10 -3 After Pa, it is filled with 0.04MP...

Embodiment 2

[0043] Embodiment 2 A kind of iron base soft magnetic amorphous steel Fe 76.11 C 0.04 Si 9.45 mn 0.21 P 0.11 S 0.02 Cr 1.51 Al 0.05 Ni 0.95 B 11.55 (at%), denoted as M2. Its preparation method comprises the following steps:

[0044] 1) Ingredients: low alloy steel Fe 95.57 C 0.05 Si 0.81 mn 0.26 P 0.14 S 0.02 Cr 1.9 Al 0.06 Ni 1.19 (at%), Si (99.999wt%), FeB (B content 19.62 wt%), FeP (P content 24.98 wt%), FeC (C content 5 wt%) were proportioned according to the required element ratio. Among them, alloy steel: FeB: Si= 20.348: 3.369: 1.283.

[0045] 2) Melting the master alloy: Put the prepared master alloy components into the boron nitride crucible, try to put the alloy steel or alloy elements with high density and low melting point on it, and then put it into the induction coil in the vacuum induction melting cavity , and then use a mechanical pump and a diffusion pump to evacuate, when the vacuum reaches 2.2×10 -3 After Pa, it is filled with 0.04...

Embodiment 3

[0047] Embodiment 3 A kind of iron base soft magnetic amorphous steel Fe 77.64 C 0.04 Si 9.45 mn 0.21 P 0.11 Al 0.05 Ni 0.95 B 11.55 (at%)

[0048] , denoted as M3. Its preparation method comprises the following steps:

[0049] 1) Ingredients: According to the ratio of elements required for master alloy composition design, FeB (B content 19.62wt%), FeP (P content 24.98 wt%), FeC (C content 5 wt%).

[0050] 2) Melting the master alloy: Put the prepared master alloy components into the boron nitride crucible, try to put the alloy steel or alloy elements with high density and low melting point on it, and then put it into the induction coil in the vacuum induction melting cavity , then use a mechanical pump and a diffusion pump to evacuate, when the vacuum reaches 2.4×10 -3 After Pa, it is filled with 0.045 MPa argon gas with a purity of 99.999% as a protective gas. Then start to smelt the master alloy. After one smelting, turn off the power supply, and continue heat...

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Abstract

The invention relates to iron-based soft-magnetic amorphous steel. The iron-based soft-magnetic amorphous steel is composed of FeaCbSicMndPeSfCrgAlhNiiBj and inevitable impurities, wherein by atomic percentage, a accounts for 74-80, b accounts for 0.02-0.06, c accounts for 9.10-11, d accounts for 0-0.25, e accounts for 0.1-0.2, f accounts for 0-0.05, g accounts for 0-1.6, h accounts for 0.03-0.07, i accounts for 0-1, j accounts for 11.10-13, and a+b+c+d+e+f+g+h+i+j=100. The alloy material has the high saturation flux density (i)B( / i)s (the maximum value of 1.7T), the high effective magnetic conductivity (i)mu( / i)e (the maximum value of 14401 at 1kHz), the high-frequency stability and the low coercive force (i)H( / i)c (the minimum value of 1.405A / m), the formability is good, the preparation technological conditions are loose, and the production cost is low.

Description

technical field [0001] The invention belongs to the technical field of amorphous alloys, and specifically relates to a low-cost multi-element low-alloy steel as a basic alloy and its application, and its properties are developed by adding metalloid elements, removing part of alloy elements or adding industrial pure iron. (high mu e ,Low H c ,High B s ) excellent new iron-based soft magnetic amorphous steel, the iron-based soft magnetic amorphous steel belongs to the category of iron-based amorphous alloys. Background technique [0002] In my country, amorphous materials belong to the national key new products of the "12th Five-Year Plan" and "13th Five-Year Plan" of the new material industry, and have the remarkable characteristics of green energy saving. Compared with traditional steel, amorphous steel has attracted more attention from researchers and business personnel because of its excellent physical and chemical properties. In 2003, S.Joseph Poon of the United St...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C45/02H01F1/153
CPCC22C33/003C22C45/02C22C2200/02H01F1/15308H01F1/15341
Inventor 李福山陈吉祥高志开张文帅陈辰魏然贾晓东孙欢
Owner ZHENGZHOU UNIV
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