Bismuth reverberatory retaining wall castable for smelting

A furnace retaining wall and castable technology, which is applied in the field of refractory materials, can solve the problems of poor integrity of the reverberatory furnace retaining wall, low corrosion resistance strength, and poor thermal shock resistance, so as to reduce the working time of materials and personnel, and improve heat resistance. Good shock stability and high corrosion resistance

Inactive Publication Date: 2018-01-09
HENAN HUAXI FURNACE REFRACTORY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The reverberatory furnace is a chamber-type flame furnace. The heat transfer method in the furnace is not only by the reflection of the flame, but also by the radiation heat transfer of the furnace roof, furnace wall and hot gas. It is often used in non-ferrous metal smelting. In the production process, the reverberatory furnace The masonry of the retaining wall is subjected to high flame temperature, mechanical and slag chemical erosion, so the erosion degree of the reverberatory furnace retaining wall determines the lifetime of the reverberatory furnace. Nowadays, there are two ways to make the reverberatory furnace retaining wall, masonry method and casting method The masonry method is to divide the reverberatory furnace retaining wall into two layers. The inner layer is mostly built with magnesia bricks and magnesia-aluminum bricks, and the outer layer is built with clay bricks. However, the reverberatory furnace retaining wall made by the masonry method has poor integrity. The strength of corrosion resistance is low, and the effect of thermal shock resistance is poor; the pouring method uses a pump to pump the pouring material into the mold for making the reverberatory furnace retaining wall. During the casting process, there will be a large amount of dust floating, accompanied by the escape of irritating gas; in the smelting process of metal bismuth, the existing casting materials will not only produce a large amount of harmful gases, but also produce strong alkaline harmful substances Accelerate the corrosion of the furnace body, so the existing technology needs further improvement

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  • Bismuth reverberatory retaining wall castable for smelting
  • Bismuth reverberatory retaining wall castable for smelting

Examples

Experimental program
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Effect test

Embodiment 1

[0020] A bismuth reverberatory furnace retaining wall castable for smelting is made of the following raw materials in parts by weight: the first component: 50 parts and the second component: 40 parts; the first component is composed of the following parts by weight made of raw materials: 34 parts of spinel, 15 parts of metal aluminum, 17 parts of metal silicon and 38 parts of chrome corundum; the second component is made of the following raw materials in parts by weight: 15 parts of suspending agent and bonding 75 parts of agent; Suspending agent is guar gum; Binding agent is silica sol; The crystal size of described chrome corundum is 600um, and Al in described chrome corundum 2 o 3 The content of Cr is 97.4%. 2 o 3 The content of 2.0%, Na 2 The content of O is 0.55%, the balance is impurities, and the bulk density is 1.40g / cm3. The particle size of metallic aluminum is 200 orders, bulk density 2.7g / cm3; The particle size of described metallic silicon is 200 orders, and t...

Embodiment 2

[0027] A bismuth reverberatory furnace retaining wall castable for smelting is made of the following raw materials in parts by weight: the first component: 55 parts and the second component: 45 parts; the first component consists of the following parts by weight Made of raw materials: 38 parts of spinel, 19 parts of metal aluminum, 19 parts of metal silicon and 39 parts of chrome corundum; the second component is made of the following raw materials in parts by weight: 20 parts of suspending agent and bonding 80 parts of agent; Suspending agent is guar gum; Binding agent is silica sol; The crystal size of described chrome corundum is 700um, and Al in described chrome corundum 2 o 3 The content of Cr is 97.7%. 2 o 3 The content of 1.5%, Na 2 The content of O is 0.5%, the balance is impurities, and the bulk density is 1.655g / cm3. The particle size of metal aluminum is 250 orders, bulk density 3.2g / cm 3 .

[0028] The reverberatory furnace retaining wall made by using the sp...

Embodiment 3

[0034] A bismuth reverberatory furnace retaining wall castable for smelting is made of the following raw materials in parts by weight: the first component: 60 parts and the second component: 50 parts; the first component is composed of the following parts by weight Made of raw materials: 42 parts of spinel, 23 parts of metal aluminum, 21 parts of metal silicon and 40 parts of chrome corundum; the second component is made of the following raw materials in parts by weight: 25 parts of suspending agent and bonding 85 parts of agent; Suspending agent is guar gum; Binding agent is silica sol; The crystal size of described chrome corundum is 800um, and Al in described chrome corundum 2 o 3 The content of Cr is 97.6%. 2 o 3 The content of 1.0%, Na 2 The content of O is 0.3%, the balance is impurities, and the bulk density is 1.91g / cm3. The particle size of metallic aluminum is 300 orders, bulk density 3.7g / cm3; The particle size of described metallic silicon is 300 orders, and th...

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Abstract

The invention belongs to the technical field of refractory materials, and in particular relates to a bismuth reverberatory retaining wall castable for smelting. The bismuth reverberatory retaining wall castable for smelting is prepared from the following raw materials in parts by weight: 50 to 60 parts of a first component and 40 to 50 parts of a second component, wherein the first component is prepared from the following raw materials in parts by weight: 34 to 42 parts of spinel, 15 to 23 parts of aluminum metal, 17 to 21 parts of silicon metal, and 38 to 40 parts of pink fused alumina; the second component is prepared from the following raw materials in parts by weight: 15 to 25 parts of a suspending agent and 75 to 85 parts of a binder. The bismuth reverberatory retaining wall castablefor smelting is resistant to high temperature and corrosion, long in service life, and environmentally friendly.

Description

technical field [0001] The invention belongs to the technical field of refractory materials, and in particular relates to a bismuth reverberatory furnace retaining wall castable for smelting. Background technique [0002] The reverberatory furnace is a chamber-type flame furnace. The heat transfer method in the furnace is not only by the reflection of the flame, but also by the radiation heat transfer of the furnace roof, furnace wall and hot gas. It is often used in non-ferrous metal smelting. In the production process, the reverberatory furnace The masonry of the retaining wall is subjected to high flame temperature, mechanical and slag chemical erosion, so the erosion degree of the reverberatory furnace retaining wall determines the lifetime of the reverberatory furnace. Nowadays, there are two ways to make the reverberatory furnace retaining wall, masonry method and casting method The masonry method is to divide the reverberatory furnace retaining wall into two layers. T...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66C22B30/06
Inventor 姜玉毅康志斌
Owner HENAN HUAXI FURNACE REFRACTORY
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