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Low-voltage flexible electrothermal film and preparation method therefor

An electric heating film, low voltage technology, applied in electric heating devices, ohmic resistance electrodes, ohmic resistance heating, etc., can solve the problems of discount of heat conduction and infrared radiation effect of electric heating film, high production cost, low yield rate, etc. The effect of large-scale industrial production, lowering the technical threshold and lowering the cost of preparation

Inactive Publication Date: 2018-02-02
CHENGDU ORGANIC CHEM CO LTD CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the warming effect of these clothes is not ideal when the outside temperature is low. In order to achieve the necessary warming effect, it is often realized by increasing the amount of clothing, which is inconsistent with the pursuit of people's pursuit of light clothing; , the health effects on the body that can be achieved only through heat preservation are very limited. People need clothing and health care products that can heat themselves, especially for the elderly.
[0003] At present, in order to realize the heat generation of heating clothing, the usual method is to place an electric heating film in the clothing, but at present, whether it is for the resistance wire electric heating film or the common way of adding electrodes at both ends of the electric heating film, high voltage is required to achieve the necessary Obviously, this is unsafe, and there is a danger of leakage
[0004] In order to avoid the danger of electric leakage, it is necessary to use thicker insulating materials on both sides of the electrothermal film. Even if low-voltage heating is realized, as in the patent CN 104883760 A, a better heating effect can be achieved within the safe voltage, but the materials used are difficult The preparation is expensive, the preparation process is complicated, and special equipment is required, which will inevitably lead to problems of low yield rate, high production cost, difficulty in large-scale production, and difficult to obtain good market response
[0005] At present, thicker insulating materials are used on both sides of the electric heating film, which brings about a problem that the heat conduction and infrared radiation effect of the electric heating film facing the human body is greatly reduced. At the same time, the thickness of the entire electric heating film increases and the flexibility becomes poor. , placed inside the electric heating clothing will bring discomfort to the user, and even affect the appearance of the clothing
[0006] In order to achieve the effect of low voltage (≤12V) without affecting the heating effect, it is often necessary to use external electrodes and internal electrodes to achieve it. Patent CN 105433464 A In order to achieve a small change in voltage at any position on any external electrode, the required The silver content in the silver paste is very high or the silver filler with better conductivity is used, which will not only greatly increase the cost of making the electric heating film, but also increase the brittleness of the outer electrode. In the heating clothing, the electric heating film is often subject to frequent bending. In the case of folding, it is easy to cause the resistance of the current-carrying bar to increase, and even the occurrence of an open circuit

Method used

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  • Low-voltage flexible electrothermal film and preparation method therefor
  • Low-voltage flexible electrothermal film and preparation method therefor
  • Low-voltage flexible electrothermal film and preparation method therefor

Examples

Experimental program
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Effect test

Embodiment 1

[0031] Screen-print a conductive heating layer on a PET film with a thickness of 100 μm, and dry it in a drying tunnel at a temperature of 100°C for 15 minutes. The resin in the conductive heating layer is polyurethane, and the filler is graphene. The content in the coating is 20wt%, the thickness of the conductive heating layer is 12 μm, and the square resistance of the coating is about 50Ω / square.

[0032] Screen print an electrode layer on the conductive heating layer, and dry it in a drying tunnel at a temperature of 110°C and a drying time of 15 minutes. The electrode layer is made of silver / graphene composite conductive paste. The electrode width is 1mm, the distance between adjacent inner electrodes is 7mm, the distance between the inner electrode and the outer pair electrode is 7mm, and the pattern of the printed electrodes is as follows Figure 4 shown.

[0033] Screen print a layer of heat conduction and infrared radiation layer on the electrode layer, and reserve a...

Embodiment 2

[0037] Screen-print an electrode layer on a PET film with a thickness of 100 μm, and dry it in a drying tunnel at a temperature of 110°C for 15 minutes. The electrode layer is made of silver / graphene composite conductive paste, and the width of the outer electrode is 8mm, the width of the inner electrode is 1mm, the distance between adjacent inner electrodes is 7mm, the distance between the inner electrode and the outer counter electrode is 7mm, the electrode layer of the whole electrothermal film is composed of four small units, each small unit The outer negative electrode is on the inner side, the outer positive electrode is on the outer side, and the pattern of the printed electrode is as follows: Figure 5 shown.

[0038] Screen print a layer of conductive heating layer on the electrode layer, and reserve a circular hole at the position of 1 / 2 of the outer electrode of each small unit, and dry it in the drying tunnel at a drying temperature of 100°C and a drying time of 15...

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Abstract

The invention discloses a low-voltage flexible electrothermal film and a preparation method therefor. The electrothermal film comprises an insulating base material, an electrode layer, a conductive heating layer, a heat conducting and infrared radiation layer and an externally connected wire; each layer is formed by printing, and drying is completed in a drying channel; and the electrothermal filmis applicable to electrothermal clothes. The low-voltage flexible electrothermal film has the advantages as follows: large-area heating at a low voltage (3.7V) can be realized; the heat conducting and radiation layer is adopted to replace an insulation protection layer above the existing heating layer; the layer also has the insulation protection, heat conducting and infrared radiation functions;by adopting the multi-point externally connected wire mode to replace the existing method for improving conductivity of an external electrode, basically same voltages in each point on the external electrode is realized, so that cost is lowered, and meanwhile, electrode flexibility and stability are reinforced; and a mature printing mode is adopted to manufacture the electrothermal film to replacethe existing troublesome, time-consuming and strict working procedure, so that the technical threshold for manufacturing the low-voltage flexible electrothermal film is lowered, thereby facilitatinglarge-scale industrial production of the electrothermal film.

Description

technical field [0001] The invention relates to a low-voltage flexible electric heating film and a preparation method thereof. The electric heating film is used for heating clothing and the like. Background technique [0002] Current heating clothing, such as cotton coats, down jackets, leather jackets, waist protectors, knee pads, neck protectors, insoles, eye masks, etc., are mostly made of insulating materials such as cotton and fur, which do not have the function of heating , to meet the needs of keeping warm by reducing heat loss. However, the warming effect of these clothes is not ideal when the outside temperature is low. In order to achieve the necessary warming effect, it is often realized by increasing the amount of clothing, which is inconsistent with the pursuit of people's pursuit of light clothing; However, the health care effect on the body that can be achieved only by heat preservation is very limited, and people need clothing and health care products that c...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H05B3/34H05B3/14H05B3/03
CPCH05B3/03H05B3/14H05B3/34H05B3/342
Inventor 张朋孙静刘舒魏志凯瞿美臻
Owner CHENGDU ORGANIC CHEM CO LTD CHINESE ACAD OF SCI
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