Ceramic tile for purifying air and humidifying and preparation method thereof

A technology for purifying air and ceramic tiles, applied in the field of architectural ceramics, can solve the problems of poor bonding between photocatalytic films and ceramic substrates, uneven distribution of photocatalysts, and affecting the aesthetics of ceramics, and achieve excellent photocatalytic degradation of toxic gases. Large-scale industrial production and high production efficiency

Active Publication Date: 2018-02-06
FOSHAN OCEANO CERAMICS +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the preparation method of photocatalytic ceramics has the disadvantages of poor bonding between the photocatalytic film and the ceramic substrate, easy to fall off and loss, and the distribution of photocatalyst is uneven, and there are shortcomings such as "rainbow effect", which directly affects the aesthetics of ceramics.
If the photocatalytic titanium dioxide is directly used in the glaze, when the temperature is higher than 900 ° C, the titanium dioxide will lose its photocatalytic activity due to crystal transformation and grain growth.

Method used

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  • Ceramic tile for purifying air and humidifying and preparation method thereof
  • Ceramic tile for purifying air and humidifying and preparation method thereof
  • Ceramic tile for purifying air and humidifying and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] An air-purifying and humidity-regulating ceramic tile comprises, from bottom to top, a nanoporous body layer, a decorative pattern layer, a nanometer photocatalytic material layer and a low-temperature thin glaze layer, wherein the low-temperature thin glaze layer has a porous structure or a crack structure.

[0032] Wherein, the nanoporous green body layer has the following components in weight percentage of raw materials: 30% diatomite, 25% potassium feldspar, 25% albite, 11.8% ball earth, 8% dioxide Silicone gel, 0.2% polyacrylic acid.

[0033] The nanometer photocatalytic material layer is a nanometer titanium dioxide layer.

[0034] The low-temperature thin glaze layer includes the following chemical composition by weight: 28% SiO 2 , 8% Al 2 O 3 , 13.5% B 2 O 3 , 45% Bi 3 O 2 , 0.5% MgO, 2.5% K 2 O, 0.5% Na 2 O and 2% Li 2 O.

[0035] Preparation:

[0036] 1) Put each raw material component of the nanoporous green body together with water in a ball mil...

Embodiment 2

[0042] An air-purifying and humidity-regulating ceramic tile comprises, from bottom to top, a nanoporous body layer, a decorative pattern layer, a nanometer photocatalytic material layer and a low-temperature thin glaze layer, wherein the low-temperature thin glaze layer has a porous structure or a crack structure.

[0043] The nanoporous green body layer has the following components in terms of weight percentage of raw materials: 60% of zeolite, 10% of potassium feldspar, 13% of albite, 15% of ball clay, 1% of silica agglomerate glue, 1% sodium tripolyphosphate.

[0044]The nano-photocatalytic material layer is lanthanum-doped nano-titanium dioxide.

[0045] The low-temperature thin glaze layer includes the following chemical composition by weight: 45% SiO 2 , 4% Al 2 O 3 , 15% B 2 O 3 , 31.5% Bi 3 O 2 , 0.5% MgO, 2.5% K 2 O, 0.5% Na 2 O and 1% Li 2 O.

[0046] Preparation:

[0047] 1) Put each raw material component of the nanoporous green body together with wate...

Embodiment 3

[0053] An air-purifying and humidity-regulating ceramic tile comprises, from bottom to top, a nanoporous body layer, a decorative pattern layer, a nanometer photocatalytic material layer and a low-temperature thin glaze layer, wherein the low-temperature thin glaze layer has a porous structure or a crack structure.

[0054] Wherein, the nanoporous green body layer has the following components in terms of weight percentage of raw materials: 45% sepiolite, 35% potassium feldspar, 10% albite, 8% ball clay, 1% carbon dioxide Silicone gel, 1% carboxymethyl cellulose.

[0055] The nano-photocatalytic material layer is neodymium-doped nano-titanium dioxide.

[0056] The low-temperature thin glaze layer includes the following chemical composition by weight: 43.5% SiO 2 , 8% Al 2 O 3 , 15% B 2 O 3 , 25% Bi 3 O 2 , 1% MgO, 2.5% K 2 O, 3% Na 2 O and 2% Li 2 O.

[0057] Preparation:

[0058] 1) Put each raw material component of the nanoporous green body together with water in...

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PUM

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Abstract

The invention discloses a ceramic tile for purifying air and humidifying. The ceramic tile comprises a nano-porous blank layer, a decorative pattern layer, a nanometer photocatalytic material layer and a low temperature thin enamel layer from bottom to top, wherein the low temperature thin enamel layer has a porous structure or a crack structure. According to the invention, the nano-porous blank layer is adopted for realizing a humidifying function, and meanwhile, the nanometer photocatalytic material layer and the low temperature thin enamel layer are compounded for endowing the ceramic tilewith high capacity of photo-catalytically degrading the toxic gas. The invention also discloses a preparation method for the ceramic tile. The preparation technical steps are simple, the controllability is high, the energy consumption is less, the production efficiency is high and the method is beneficial to large-scale industrial production.

Description

technical field [0001] The invention relates to the field of building ceramics, in particular to functional ceramic tiles. Background technique [0002] With the improvement of living standards, people's requirements for building decoration are gradually increasing, especially the comfort and health of interior decoration. A series of building materials products with air purification function have emerged as the times require. Humidity-adjusting ceramic tiles absorb and release water vapor through capillary condensation and decondensation through a large number of nano-scale capillary pores on the surface, which play a role in regulating indoor humidity. For example, Chinese invention patent CN103172401A discloses a ceramic wall tile with humidity control function and a preparation method thereof, and Chinese invention patent CN104609830A discloses a building energy-saving passive humidity control function ceramic tile and its production method. At the same time, humidity-...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/14C04B35/18C04B35/16C04B38/08C04B41/89
CPCC04B35/14C04B35/16C04B35/18C04B38/08C04B41/009C04B41/52C04B41/89C04B2111/00017C04B2235/3418C04B2235/3472C04B2235/349C04B2235/447C04B41/4572C04B41/4539C04B41/4543C04B41/5041C04B41/5022C04B41/4582
Inventor 柯善军田维
Owner FOSHAN OCEANO CERAMICS
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