Forming method for manufacturing high-quality transparent piece based on photonic crystal high-elastic state method

A technology of photonic crystals and transparent parts, applied in the field of plastic processing and forming, can solve the problems of large internal stress, micro cracks, distortion, etc.

Active Publication Date: 2018-02-16
HUAZHONG UNIV OF SCI & TECH
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] Plastic injection molding technology has developed relatively mature, widely used, and relatively high production efficiency, but there are still some problems, especially in the orientation of optically transparent products, due to the existence of birefringence, the problem of imaging is more prominent
The processing of high-transparency parts is as large as a fighter aircraft cabin cover and as small as a camera lens. The traditional processing technology uses a plate hot-pressing process, which has a large internal stress in the forming and is prone to micr

Method used

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  • Forming method for manufacturing high-quality transparent piece based on photonic crystal high-elastic state method
  • Forming method for manufacturing high-quality transparent piece based on photonic crystal high-elastic state method
  • Forming method for manufacturing high-quality transparent piece based on photonic crystal high-elastic state method

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Embodiment Construction

[0025] In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute a conflict with each other.

[0026] refer to Figure 1 ~ Figure 3 , taking polymethyl methacrylate as an example, using the method described in the present invention to process and form high-quality and high-transparency product samples.

[0027] Specific steps are as follows,

[0028] 1) Preparation of materials: Polymethyl methacrylate emulsion is generated through the polymerization of methyl methacrylate. After comple...

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Abstract

The invention belongs to the technical field of plastic machining forming and discloses a forming method for manufacturing a high-quality transparent piece based on a photonic crystal high-elastic state method. The forming method comprises the following steps that (1) materials are prepared; (2) machining conditions are obtained, specifically, the decomposition temperature of photonic crystals isobtained through thermogravimetry, and the glass-transition temperature and the viscous flow transition temperature of the materials are obtained through differential scanning calorimetry; (3) a mouldis prepared; (4) the materials are added in the mould; (5) heating is conducted, specifically, the photonic crystals are heated to enter into a high-elastic state, and heat preservation is conductedto guarantee that the photonic crystals are completely transformed into the high-elastic state; and (6) pressure maintaining and cooling are conducted, specifically, the pressure is increased to enable the photonic crystals to be combined mutually, then heating is stopped, the pressure is maintained, the photonic crystals are cooled with the mould to the indoor temperature, and accordingly the transparent piece is obtained. The macro orientation problem of the product due to the fact that molecular chains are distributed regularly because of shear flow and shrinkage of the materials is avoided, the product is in a uniform and regular periodic structure microcosmically, and the forming quality is good.

Description

technical field [0001] The invention belongs to the technical field of plastic processing and forming, and more specifically relates to a forming method for preparing high-quality transparent parts based on a photonic crystal hyperelastic method. Background technique [0002] The main component of plastic is resin, which is a high molecular compound polymerized by monomer through addition polymerization or polycondensation reaction. Most plastics have strong corrosion resistance, do not react with acid and alkali, low manufacturing cost, durable, waterproof, light weight, easy to be manufactured into different shapes, good insulators and other excellent properties, so they are widely used in daily life They can be seen everywhere in electronic product casings, furniture casings, tableware, and commodity packaging. [0003] There are various plastic forming methods. According to statistics, there are more than 30 kinds, including compression molding, extrusion molding, injec...

Claims

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Application Information

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IPC IPC(8): B29C43/02B29C43/36B29C43/58
CPCB29C43/02B29C43/36B29C43/58B29C2043/5808B29C2043/5816
Inventor 王云明胡诗尧周华民张云黄志高李德群周孟源
Owner HUAZHONG UNIV OF SCI & TECH
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