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A kind of flow guiding nonwoven composite material and preparation method thereof

A composite material and non-woven technology, applied in bandages, absorbent pads, clothing, etc., can solve the problems of blocking liquid diffusion channels, heavy weight, and increasing the cost of absorbent sanitary products, and achieve the effect of thin thickness and small weight

Active Publication Date: 2021-01-26
ZHONGYUAN ENGINEERING COLLEGE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In disposable sanitary products such as diapers and sanitary napkins, the absorbent core is the key component. Its main function is to use the internal superabsorbent resin and fluff pulp to absorb and store liquid, and the superabsorbent resin expands after absorbing liquid, and then interacts with each other. Connecting to block the liquid diffusion channel, thereby affecting the water absorption speed and ability of the water-absorbent core, and also resulting in a low utilization rate of the superabsorbent resin
[0003] At present, most people use air-through nonwoven fabrics as the air-guiding layer to solve this problem; the early air-through nonwoven fabrics used for the air-guiding layer are mostly single-layer fiber webs, and later there are coarse-denier fiber webs and fine-denier fiber webs. The double-layer hot-air nonwoven fabric is used as the diversion layer; although the pure hot-air nonwoven fabric can improve the utilization rate of the superabsorbent resin as the diversion layer, its weight is 30-60g / m 2 , which not only increases the cost of absorbent sanitary products, but also makes the overall structure of the prepared product too thick and not soft enough. The prepared diapers and sanitary napkins are often very thick, which will cause inconvenience to users and affect wearing comfort. sex

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • A kind of flow guiding nonwoven composite material and preparation method thereof
  • A kind of flow guiding nonwoven composite material and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] The absorbent core of this example uses a flow-conducting nonwoven composite material such as figure 1 As shown, from top to bottom are laminated composite consolidated air-through non-woven fabrics, polypropylene melt-blown non-woven fabrics and polypropylene spun-bonded non-woven fabrics. Its preparation method is as follows:

[0031] (1) According to the polypropylene spunbond process, the grammage is 8g / m 2 Polypropylene spunbond nonwoven fabrics, in the polypropylene spunbond process, polypropylene chips and hydrophilic masterbatches are added in a mass ratio of 19:1;

[0032] (2) Polypropylene melt-blown nonwovens are prepared by the melt-blown method. When the melt-blown non-woven fabric is spun, water-soluble polyester chips, hydrophilic masterbatches, and polypropylene chips are used in a mass ratio of 2:1:17 Add, and then produce and process according to the technology of melt-blown nonwovens; in the preparation process, 13g / m 2 The hot-air non-woven fabric...

Embodiment 2

[0037] The flow-guiding non-woven composite material for the absorbent core in this embodiment is composed of sequentially laminated and consolidated air-through non-woven fabric, polypropylene melt-blown non-woven fabric and polypropylene spun-bonded non-woven fabric. Its preparation method is as follows:

[0038] (1) First, according to the polypropylene spunbond process, the grammage is 12g / m 2 Polypropylene spunbond nonwoven fabrics, in the polypropylene spunbond process, the polypropylene slices and hydrophilic masterbatches are added in a mass ratio of 18:1;

[0039] (2) Polypropylene melt-blown nonwovens are prepared by the melt-blown method. When the melt-blown non-woven fabric is spun, water-soluble polyester chips, hydrophilic masterbatches, and polypropylene chips are prepared in a mass ratio of 3:1:16 Add, and then carry out production and processing according to the technology of melt-blown nonwoven fabric; In the preparation process, polypropylene spunbonded non...

Embodiment 3

[0044] The flow-guiding non-woven composite material for the absorbent core in this embodiment is composed of sequentially laminated and consolidated air-through non-woven fabric, polypropylene melt-blown non-woven fabric and polypropylene spun-bonded non-woven fabric. Its preparation method is as follows:

[0045] (1) According to the polypropylene spunbond process, the grammage is 9g / m 2 Polypropylene spunbond nonwoven fabrics, in the process of polypropylene spunbond, polypropylene slices and hydrophilic masterbatches are added according to the mass ratio of 20:1;

[0046] (2) Polypropylene melt-blown nonwovens are prepared by the melt-blown method. When the melt-blown non-woven fabric is spun, water-soluble polyester chips, hydrophilic masterbatches, and polypropylene chips are used in a mass ratio of 2:1:18. Add, and then produce and process according to the technology of melt-blown nonwovens; in the preparation process, 15g / m 2 The hot air non-woven fabric is laid unde...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a non-woven composite material for flow guiding and a preparation method thereof. The non-woven composite material for flow guiding comprises a hot air non-woven fabric layer,a damping layer and a protective layer which are sequentially laminated, compounded and consolidated. In the preparation method, the damping layer is sprayed on the protective layer, later the fluffyhot air non-woven fabric layer is laid on the damping layer, and the three layers are consolidated together by an ultrasonic compounding action to form the non-woven composite material for flow guiding used for an absorbent core. In the method for preparing the non-woven composite material for flow guiding, by adding a polypropylene melt-blown non-woven fabric layer with a groove structure on thefiber surface between the fluffy hot air non-woven fabric layer and the protective layer, the non-woven composite material for flow guiding not only has a rapid down-infiltration speed, but also hasa good vertical diffusion effect, and has soft characteristics at the same time, and can be used for diapers, sanitary napkins and other disposable absorbent products.

Description

technical field [0001] The invention relates to the field of disposable sanitary products, in particular to a flow-guiding non-woven composite material and a preparation method thereof. Background technique [0002] In disposable sanitary products such as diapers and sanitary napkins, the absorbent core is the key component. Its main function is to use the internal superabsorbent resin and fluff pulp to absorb and store liquid, and the superabsorbent resin expands after absorbing liquid, and then interacts with each other. Connecting to block the liquid diffusion channel, thereby affecting the reabsorption speed and capacity of the water-absorbent core, and also causing a low utilization rate of the superabsorbent resin. [0003] At present, most people use air-through nonwoven fabrics as the air-guiding layer to solve this problem; the early air-through nonwoven fabrics used for the air-guiding layer are mostly single-layer fiber webs, and later there are coarse-denier fibe...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A61F13/537A61F13/15A61L15/24A61L15/26A61L15/42
CPCA61F13/15577A61F13/537A61F13/5376A61L15/24A61L15/26A61L15/42C08L23/12
Inventor 张恒甄琪宋卫民张一风廖喜林章伟刘让同
Owner ZHONGYUAN ENGINEERING COLLEGE
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