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Converter steelmaking method for increasing scrap steel ratio per ton of steel

A converter steelmaking and scrap ratio technology, applied in the field of iron and steel smelting, can solve the problems of complex production organization, polluting the environment, difficult to greatly increase the scrap ratio per ton of steel, etc. The effect of eliminating adverse effects

Inactive Publication Date: 2018-06-01
TANGSHAN DELONG STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Using gas scrap preheating to increase the steel scrap ratio per ton is a relatively common method at this stage, but there are the following problems when using gas for scrap preheating (inside the iron ladle / outside the furnace): Preheating, the production organization is complicated; if the scrap steel is preheated outside the furnace, the temperature loss in the process of unloading is relatively large
In addition, harmful substances such as dioxin will be produced during the heating process of scrap steel, which will pollute the environment.
At the same time, affected by the effect of gas preheating, the temperature of scrap steel after preheating is basically maintained at 700-800°C, so it is difficult to greatly increase the scrap ratio per ton of steel

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] a. Scrap steel preheating: add 30 tons of scrap steel to the induction furnace for preheating, and melt it into scrap steel molten steel. The temperature of the scrap steel molten steel is controlled at 1550°C, and the maximum external dimension of the scrap steel is ≤200mm;

[0024] b. Preparation of molten iron: 52.10t of molten iron is loaded into the molten iron ladle. The molten iron comes from the blast furnace, and the preheated scrap molten steel is poured into the molten iron ladle;

[0025] c. Scrap steel preparation: put 9.75t scrap steel into the scrap steel hopper, the scrap steel is heavy-duty steel scrap, and its maximum external dimension is ≤250mm;

[0026] d. Converter operation: scrap steel material and molten iron mixed with scrap steel molten steel are sequentially added into the converter furnace, and the oxygen-reducing lance starts smelting. During the smelting process, 33kg / t of lime lime, 25kg / t of light-burned dolomite, and 27kg / t of sintered ...

Embodiment 2

[0031] a. Scrap steel preheating: add 38 tons of scrap steel to the induction furnace for preheating, and melt it into scrap steel molten steel. The temperature of the scrap steel molten steel is controlled at 1575°C, and the maximum external dimension of the scrap steel is ≤200mm;

[0032] b. Preparation of molten iron: 44.30t of molten iron is loaded into the molten iron ladle. The molten iron comes from the iron mixing furnace, and the preheated scrap steel molten steel is poured into the molten iron ladle;

[0033] c. Scrap steel preparation: 12.52t of scrap steel is loaded into the scrap steel hopper, the scrap steel is heavy-duty steel scrap, and its maximum external dimension is ≤250mm;

[0034] d. Converter operation: scrap steel material and molten iron mixed with scrap steel molten steel are sequentially added into the converter furnace, and the oxygen-reducing lance starts smelting. During the smelting process, 38kg / t of lime lime, 24kg / t of light-burned dolomite, a...

Embodiment 3

[0039] a. Scrap steel preheating: Add 41 tons of scrap steel to the induction furnace for preheating, and melt it into scrap steel molten steel. The temperature of the scrap steel molten steel is controlled at 1600°C, and the maximum external dimension of the scrap steel is ≤200mm;

[0040] b. Preparation of molten iron: 34.85t of molten iron is loaded into the molten iron ladle. The molten iron comes from the blast furnace, and the preheated scrap molten steel is poured into the molten iron ladle;

[0041] c. Scrap steel preparation: 16.0t of scrap steel is loaded into the scrap steel hopper, the scrap steel is 50% light scrap and 50% heavy scrap, and its maximum dimension is ≤250mm;

[0042] d. Converter operation: scrap steel material and molten iron mixed with scrap steel molten steel are sequentially added into the converter furnace, and the oxygen-reducing lance starts smelting. Add lime 38.5kg / t steel, light burnt dolomite 25.5kg / t steel, sintered ore 28.1kg / t steel dur...

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PUM

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Abstract

A converter steelmaking method for increasing the scrap steel ratio per ton of steel comprises the steps of scrap steel preheating, molten iron preparation, scrap steel material preparation, converteroperation, operation after a converter, treatment outside the converter, and the like. According to the converter operation step, scrap steel molten steel, a scrap steel material and molten iron which are added into the converter comprise, by weight, 33-45% of the scrap steel molten steel, 9-12% of the scrap steel material and the balance the molten iron. According to the converter steelmaking method for increasing the scrap steel ratio per ton of the steel, the adding amount of scrap steel per ton of the steel is increased in the premises of ensuring the molten steel quality and meeting thetapping temperature requirements, and meanwhile, the adverse effect of the coal gas preheated scrap steel on the environment is eliminated, so that the scrap steel ratio per ton of the steel is further increased, and the iron loss is greatly reduced; and researches show that the scrap steel ratio per ton of the steel can reach 40% or above in the premise of ensuring normal production and the molten steel quality by adopting the converter steelmaking method.

Description

technical field [0001] The invention relates to an iron and steel smelting method, in particular to a converter steel-making method for increasing the steel scrap ratio per ton of steel, and belongs to the technical field of iron and steel smelting. Background technique [0002] Scrap steel is a clean resource compared to ore, which can be used infinitely. Compared with the production of steel using ore and coking coal, using scrap steel to make steel can greatly save energy and water, and reduce the discharge of waste gas, waste water and waste residue. According to relevant literature research and analysis, every ton of scrap steel can save 60% of comprehensive energy consumption, reduce CO, CO2, SO2 and other waste gas emissions by 86%, reduce waste residue generation by 72%, and reduce 1.6 tons of carbon dioxide emissions. In addition, with the rapid development of the iron and steel industry in the past ten years, the accumulation of domestic iron and steel has increase...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21C5/28
CPCC21C5/28Y02P10/20
Inventor 梁鹏梅忠刘坤刘涛刘春森董志才
Owner TANGSHAN DELONG STEEL CO LTD
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