205results about How to "Improve slag resistance" patented technology

The invention relates to a forsterite-C-containing MgO-SiC-C material refractory and a method for preparing the same. The technical scheme comprises firstly mixing the 25-40wt% of magnesia particles with a grain size of 3-1mm, 20-35wt% of magnesia particles with a grain size of 1-0mm, 5-40wt% of forsterite-C mixed fine powders and 0-35wt% of magnesia fine powders, adding a 4-10wt% of bonding agent accounting for the weight of the mixed material, stirring or mulling for 10-30 minutes, drying after pressing formation, sintering at a reductive atmosphere with a sintering temperature of 1450-1700 DEG C and a heat preservation time of 4-8 hours, getting the MgO-SiC-C material composite refractory. The MgO-SiC-C material refractory prepared by adding the forsterite and carbon not only can solve the problem of magnesia resource shortage, reduces the production cost, but also the SiC prepared by the reaction of magnesia and carbon at a high temperature can reinforce the conjugation inside the material, and be useful for improving the refractory performance. The invention can also adopt low grade magnesia.

The invention relates to a light-weight corundum-magnesium aluminate spinel castable and a preparation method thereof. The technical scheme of the invention is taking nano-aperture porous corundum-magnesium aluminate spinel ceramic particles with the partical sizes successively being 3-5mm, 1-2.5mm and 0.1-0.5mm as aggregates, taking nano-aperture porous corundum-magnesium aluminate spinel ceramic fine powder with the partical size being smaller than 0.074mm, magnesium aluminate spinel fine powder, corundum fine powder, magnesia fine powder and alpha-Al2O3 micro powder as matrixes and taking aluminate cement as a binding agent; the preparation method comprises the following steps: mixing the matrixes, the binding agent and sodium hexametaphosphate firstly, then adding the aggregates, uniformly mixing, then adding water, uniformly stirring, moulding by casting, carrying out maintenance, demoulding and drying, and keeping the temperature for 2-6h at the condition with the temperature being 1450-1600 DEG C to obtain the light-weight corundum-magnesium aluminate spinel castable. By adopting the light-weight corundum-magnesium aluminate spinel castable and the preparation method, the process is simple, and a prepared product has the average pore size in a nanoscale, is low in heat conductivity coefficient, good in medium erosion and penetrability resistance and high in thermal shock resistance, and is suitable for parts, including bottoms, walls and the like, of steel ladles.

The invention belongs to the refractory material technical field, and discloses a silicon carbide-calcium hexaluminate composite refractory material. The silicon carbide-calcium hexaluminate compositerefractory material disclosed by the invention adopts the aggregate with the SiC mass fraction of more than or equal to 98.0%, the aggregate is silicon carbide particles with the particle size of 0.1-5 mm, and pre-synthesized calcium aluminate is contained in a matrix; calcium oxide and alumina which can undergo an in-situ reaction to generate calcium hexaluminate are also added in the matrix; anantioxidant is further added to the matrix; the aggregate, the matrix and a binder are mixed and formed, the mixture is dried and then is sintered at high temperature under carbon burying or nitrogenatmosphere protection to prepare the silicon carbide-calcium hexaluminate composite refractory material with SiC as a main crystal phase and calcium hexaluminate as a sub-crystal phase. The silicon carbide-calcium hexaluminate composite refractory material has the characteristics of high strength, good thermal shock resistance, excellent resistance to alkaline slag corrosion and excellent penetration resistance to slag, and is an environmentally friendly refractory material with excellent resistance to alkaline slag corrosion at high temperature and under reductive atmosphere.

The invention relates to waterless stemming and a preparation method thereof. The waterless stemming is a fireproof, corrosion-resistant, washing-resistant and wear-resistant material for blocking an iron notch and filling iron notch gaps and cracks having various shapes. The waterless stemming has the advantages that 1, the waterless stemming does not yellow, does not produce black smoke, reduces benzpyrene content to a value less than 0.01% and has good filling performances, contractibility and sintering properties, 2, strength is high and stable blast furnace conditions are kept, 3, iron is produced stably, the iron notch can be opened easily, the pore is not broadened, melt iron flow and flow velocity can be effectively controlled, and strong slag resistance, erosion resistance and washing resistance are obtained, 4, the hearth is protected, crack is not produced in fast heating and high bonding strength of novel and old stemming is high, 5, opening performances are good and a boring process can be carried out easily by a tapping machine drill bit, 6, plasticity is good and clay gun operation and iron notch mud drum formation are convenient, and 7, a certain micro-expansion performance is obtained at a high temperature, gas permeability is good, strength is high and molten iron seepage caused by stemming contraction is avoided.

The present invention provides one kind of high calcium low iron magnesia material as refractory ramming material and its preparation process. The present invention has materials including light burnt magnesia powder, light burnt dolomite powder, fused magnesia, superfine fused magnesia powder, iron oxide scale as rolling waste, iron oxide powder as steel making side product, and diesel oil. The present invention has high heat resistance, high load softening performance, high breaking strength, high heat shock performance, high slag corrosion resistance and thin furnace bottom sintered layer. It is especially new steel making process, and can maintain excellent performance at high temperature.

The invention provides a corundum base brick for steel ladles and a production method thereof. The corundum base brick for steel ladles is produced with a mixture and a binder; the mixture includes, by weight, 20-40% of platy corundum particles, 10-20% of white corundum particles, 1-10% of electro-melted magnesia particles, 15-34% of corundum fine powder, 1-6% of flake graphite, 2-8% of spinel micro powder, 2-8% of alumina micro powder and 0.5-3% of silicon carbide fine powder. Compared with alumina, the corundum base brick using the platy corundum particles, white corundum particles, electro-melted magnesia particles and the like as main materials has the advantages that after the platy corundum and white corundum are introduced in, the corundum base brick has greatly improved breaking and compression strength, thermal shock resistance, creep resistance and stripping resistance and the corundum base brick can fully meet the application needs of steel plants.

The invention discloses a castable for a ladle deslagging plate, and a preparation method and an applicable of the castable. The castable for the ladle deslagging plate comprises the following components in parts by weight: 50-70 parts of mullite, 10-20 parts of andalusite, 10-20 parts of bauxite powder, 3-5 parts of pure calcium aluminate cement, 4-6 parts of aluminum oxide micropowder, 3-5 parts of silicon carbide micropowder and 2-3 parts of compound additive, wherein the compound additive is a combination of two or more of organic fiber, steel fiber, and sodium tripolyphosphate or sodium hexametaphosphate. When the castable is cast on the outer surface of the ladle deslagging plate, the service life of the ladle deslagging plate can be prolonged and the preparation cost can be reduced; and the preparation method of the castable for the ladle deslagging plate is simple, and easy to operate.

The invention belongs to the field of unshaped refractory materials and in particular relates to an iron trough castable containing 70% or above of high-aluminum aggregates. The iron trough castable comprises the components in percentage by mass: 70-74% of high-aluminum aggregates, 2-3% of spherical asphalt, 1.6-2% of calcium aluminate cement, 5.5-7.5% of alumina micropowder, 2.5-3.5% of compositesilicon dioxide micropowder, 12-13% of composite silicon carbide powder, 1-1.2% of composite antioxidant, 0-0.1% of anti-explosion fibers and 0.12-0.2% of dispersant. By combining with a plurality ofimprovement means, the addition amount of the high-aluminum aggregates can be effectively increased (the addition amount can reach 70% or above), and the water addition amount used when the castableis prepared is reduced; and proved by actual industrial applications, the use effect of the iron trough castable in a non-impact region of a main trough reaches the use effect of a common corundum iron trough castable, so that the production cost of the iron trough castable and the whole contracting cost of an iron trough can be greatly reduced.

The invention discloses an MgCa-SiC-C fireproof material, belonging to the technical field of fireproof materials. The MgCa-SiC-C fireproof material comprises the following components by mass: 50-70% of electrically molten or sintered magnesium-calcium sand or magnesium-domolite sand granule, 10-20% of electrically molten or sintered magnesium sand fine powder, 5-17% of silicon carbonate, 5-15% of graphite, 1-10% of additive, and anhydrous resin bonder accounting for 3-5% of total mass percent of the electrically molten or sintered magnesium-calcium sand or magnesium-domolite sand granule, the electrically molten or sintered magnesium sand fine powder, the silicon carbonate, the graphite and the additive. The invention further discloses a preparation method of the MgCa-SiC-C fireproof material. The MgCa-SiC-C fireproof material can be applied to a high-temperature steel and iron metallurgy container, especially as an inner lining of a hot metal ladle for iron making, and can meet smelting requirements of the preprocessed hot metal ladle.

The invention discloses a cement-free iron runner castable. The cement-free iron runner castable is composed of 58-62% of a compact corundum aggregate, 6-10% of silicon carbide, 2-3% of spherical asphalt, 1.5-6% of silicon nitride powder, 6-10% of alumina micro powder, 3-6% of silicon dioxide micro powder, 0.2-0.4% of nano carbon black, 3-8% of silicon carbide powder, 0.2-0.4% of boron carbide powder, 0.5-1% of metal aluminum powder, 0.5-1% of metal silicon powder, 0.08-0.12% of explosion-proof fibers, 0.1-0.3% of a dispersing agent and 2-8% of compact corundum powder. According to the invention, an iron runner castable system is formed by combining high-purity silicon dioxide micro-powder and aluminum oxide micro-powder, so that the purity, refractoriness and compactness of the castable reach a new height. Through high-purity, high density and the like of the system disclosed by the invention, the heat-state rupture strength, which is the index with most high-temperature representativeness, after heat is preserved by 1 hour at 1400 DEG C reaches 10 MPa or above.

The invention discloses a corundum-zirconia corundum-titanic acid aluminum no-firing no-soaking sliding brick and a preparation method thereof. The sliding brick is composed of, by weight, 40-55 parts of tabular corundum, 15-25 parts of zirconia corundum, 10-15 parts of titanic acid aluminum, 6-10 parts of spherical calcined alumina, 5-8 parts of metal aluminum powder, 1-2 parts of high-temperature asphalt powder, 1-2 parts of silicon ash, 1-2 parts of antioxidants and 3-5 parts of phenolic resin. According to the corundum-zirconia corundum-titanic acid aluminum no-firing no-soaking sliding brick and the preparation method thereof, the raw materials of the tabular corundum, the zirconia corundum and the titanic acid aluminum are added into the formula, the coefficient of thermal expansion of the material of the sliding brick can be obviously decreased, and the thermal shock stability, the erosion resistance and the slag resistance of the sliding brick are improved; selection and adding amount of the high-temperature asphalt powder, spherical calcined alumina powder and the silicon ash are controlled, and the reasonable strength of the sliding brick in the low-temperature, medium-temperature and high-temperature stages can be achieved; the thermal expansion difference caused by the thermal stress of the temperature difference between inside and outside of the hole diameter of cast steel when the product is used is improved, the crack number is decreased; and the high-temperature comprehensive performance of the sliding brick is remarkably improved, and the service life of the sliding brick is prolonged.

The invention discloses a novel acid furnace lining refractory material. The novel acid furnace lining refractory material comprises the following raw materials in percentage by weight: 19 to 23 percent of 3 to 5mm high-purity microcrystal quartz sand, 28 to 32 percent of 1 to 2mm high-purity microcrystal quartz sand, 20 to 24 percent of 0 to 1mm semi-sintered microcrystal quartz sand, 24 to 28 percent of 325-mesh semi-sintered microcrystal quartz sand, 0.8 to 1.1 percent of B2O3 and 0.04 to 0.06 percent of special sintering flux. In the novel acid furnace lining refractory material, pre-sintered semi-sintered microcrystal quartz sand powder with stable volume and low thermal expansion is used as the raw material, and the special sintering flux is added so as to form a solid solution structure at a high temperature, so the volume expansion generated in the use process of a furnace lining is remarkably reduced, the furnace lining is prevented from forming cracks easily and the service life of the furnace lining is greatly prolonged.

The invention relates to a middle package liner repairing method. The method adopts a hot repairing mode for a the middle package for a lower line; under a temperature of 100 to 140 DEG C, firstly cleans the position of the middle package of a body needed repairing, then spray a phosphoric acid wedding agent uniformly on the position to be repaired; uniformly coats the hot repairing material after mixed on the position to be repaired with a coating thickness of 4 to 6mm higher than the surface of the body. The method directly uses the repairing material with no water to carry through hot repairing on the crack or defective part of the liner for the middle package turning over the lower line, improves the turning over times of the middle package, reduces the consumption of the middle package and has a good repairing effect.

The invention relates to a refractory matter, and particularly relates to an alumina-spinel-carbon brick containing aluminachrome slag and a preparation method of thee alumina-spinel-carbon brick. The alumina-spinel-carbon brick is prepared from the following raw materials in parts by weight: 50-65 parts of brown fused alumina particles with the particle sizes of smaller than or equal to 5mm, 5-20 parts of aluminachrome slag particles with the particle sizes of smaller than or equal to 3mm, 5-15 parts of 180-220meshbrown aluminum oxide powder, 5-10 parts of 180-220mesh aluminachrome slag powder, 6-15 parts of 180-220mesh fused magnesite powder, 0.3-1.0 part of 300-340mesh metal aluminum powder, 6-12 parts of graphite and 2-4 parts of a binding agent. The alumina-spinel-carbon brick provided by the invention is high in strength, stable in chemical property, and excellent in slag corrosion resistance; and the aluminachrome slag component is added, and reacts with magnesia powder at a high temperature, so as to form a spinel structure, so that the anti-erosion properties and slag resistance of the alumina-spinel-carbon brick are enhanced.

The invention discloses a flame-retardant conveying belt covering adhesive for a mine and a preparation method thereof. The flame-retardant conveying belt covering adhesive disclosed by the invention is added with nanometer magnesium hydroxide subjected to modification treatment in a preparation process, belongs to an environment-friendly green fire retardant and can play a high-efficiency smoke inhibition role; compared with a similar inorganic flame retardant, the flame-retardant conveying belt covering adhesive disclosed by the invention has a specific cooling technology, can promote the generation of a noncombustible compound and play a heat conduction and heat radiation obstructing role without corroding processing equipment, is low in price and low in production cost, and solves the problems of low extensibility and higher abrasion of the traditional covering adhesive and the problems of abrasion resistance and heat resistance especially through added superfine andalusite powder, thereby greatly prolonging the service life of a conveying belt.

The invention relates to the field of ferrous metallurgy technology and fireproof materials for ferrous metallurgy, in particular to a continuous casting tundish working layer coating. The invention has the following purposes: magnesite and boron mud are used as main base materials to invent a continuous casting tundish working layer magnesian coating without using silica powder, clay, active lime and other plasticizers, properties beneficial to a fireproof working layer, such as high MgO content, high fire resistance, high activity, high plasticity and the like, of the boron mud are fully utilized, and the boron mud is used for replacing the plasticizers used in the prior art, thus recycling the boron mud, improving the fire resistance, slag resistance and the like of the continuous casting tundish magnesian coating as well as prolonging the service life of the continuous casting tundish magnesian coating.

The invention discloses a blast furnace waterless stemming, composed of the following components by weight: 9.5-10% of dry quenching dedusting ash with a 0-1 mm size fraction, 9-10% of 180-mesh clay, 5% of 180-mesh sericite, 18-20% of 200-mesh silicon carbide, 16.5-17% of 0-1 mm brown corundum or dense corundum, 15-19% of 1-3 mm brown corundum or dense corundum, 3-4% of 200-mesh silicon nitride and 4-5% of 2 [mu]m aluminium micro-powder, with water content of each component lower than 0.5%. The blast furnace waterless stemming greatly enhances slag resistance of the waterless stemming, raises the volume density of the stemming and is capable of completely eliminating large splashing after opening.

The invention relates to a slide plate refractory with silicon nitride added and a production method thereof. The slide plate is prepared by the following raw materials in percentage by weight: 45-65% of corundum, 10-25% of zirconia-mullite and/or zirconia-corundum, 2-8% of silicon nitride, 6-18% of alumina fine powder and the balance one or more of silicon metal, carbon black and graphite powder and a phenolic resin binder accounting for 4-6% of the total above raw materials. The production method is characterized by proportionally weighing the raw materials, uniformly mixing the raw materials, obtaining the mixture through mixing, press-forming the mixture, drying the formed mixture at 190-210 DEG C for 6-10h and then carrying out nitridation firing on the dried mixture at1200-1400 DEG C. The invention has the following benefits: by adding silicon nitride and reasonably adding other components according to the amount and ratios, the slide plate composite material with structure of Al2O3-ZrO2-Si3N4-C is formed, and the oxidation resistance of the slide plate is improved; and the apparent porosity of the refractory is 1-4%, the cold compression strength is 150-220MPa, the high temperature rupture strength is 28-33MPa and such performance indexes as the oxidation resistance, the scouring resistance, the thermal shock resistance and the like are all excellent or good.

The invention discloses a method for preparing magnesia-alumina spinel-containing aluminate cement, which comprises the following steps of: firstly, crushing raw materials; secondly, grinding the crushed materials; thirdly, mixing the ground materials in proportion and bunching the mixture; fourthly, ramming and molding the material bunch after the bunching is finished; sixthly, placing the molded material into a furnace for heating and sintering; and finally crushing and grinding again the sintered material after the material is cooled to the room temperature to obtain the magnesia-alumina spinel-containing aluminate cement. The novel magnesia-alumina spinel-containing aluminate cement prepared by the method of the invention has relatively higher fire resistance, and as a bonding agent of a ladle castable, remarkably improves the slag resistance of the ladle castable. The method has the advantages of simple process and high applicability, and can be widely applied to a plurality of industries, such as metallurgy, building materials and the like.

The invention discloses a refractory castable for producing an air blowing assisted slagging-off spray gun. The refractory castable includes, by weight, 40-60 parts of electric-smelting pure mullite, 15-30 parts of andalusite, 1-9 parts of aluminum oxide hollow spheres, 1-4 parts of silicon carbide, 5-10 parts of compact corundum fine powder, 5-10 parts of [alpha]-Al2O3 micro powder, 2-5 parts of silicon micro powder, 3-6 parts of pure calcium aluminate cement, and 1-5 parts of heat-resistant steel fibers. In the heavy castable, a proper amount of the aluminum oxide hollow spheres having proper diameters is introduced, so that the construction flowability of the castable is greatly improved, porosity ratio of the castable is reduced, volume density is increased and compactness of the castable is increased since the spherical shape of the hollow spheres has advantages on flowing of the castable slurry, thereby improving mechanical performance and anti-slagging performance of spray gun lining. The flexural strength of the castable is increased by 20% than that of a common castable while compression strength is increased by 45%.