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Process and apparatus for manufacture of processable polyvinyl alcohol

A polyvinyl alcohol and polymer technology, applied in the production process of polyvinyl alcohol, processed into films or other extruded products, the equipment used to realize the method, and the novel can handle the field of polyvinyl alcohol components, which can solve difficult problems. Achieving effective production of plasticized polyvinyl alcohol and other issues

Pending Publication Date: 2018-06-08
阿夸派克IP有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Polyols have been used as plasticizers, but efficient production of highly hydrolyzable plasticized polyvinyl alcohol has not been easily achieved

Method used

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  • Process and apparatus for manufacture of processable polyvinyl alcohol
  • Process and apparatus for manufacture of processable polyvinyl alcohol
  • Process and apparatus for manufacture of processable polyvinyl alcohol

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0165]In a series of runs using water (5%) and glycerol (10%), formulation F9 included a polyvinyl alcohol blend (SELVOL EH 6210313 from Sekisui Specialty Chemicals Europe, S.L. (59.5%), EH 4109645 (25.5%)). Feed rate to extruder (Rondol orthogonal system, twin-screw 25mm; L:D 20:1; discharge only at the junction of twin-screw and single-screw extruders); total throughput rate 1.5kg / h ; Mold temperature 175°C; Generated torque 60%. The extruder was equipped with a strand pelletizer. Along the barrel of the extruder, the extrusion temperature configuration settings are: zone 0, ambient temperature; zone 1, 20°C; zone 2, 40°C; zone 3, 80°C; zone 4, 90°C; zone 5 , 150°C; Zone 6, 200°C; Zone 7, 200°C; Zone 8, 200°C; Zone 9, 200°C; Zone 10, 200°C; Zone 11, 200°C. The pellet samples produced from these runs were characterized by 1 H NMR, DSC, GPC, and other experimental methods tested, but the key test is to get the pellets to produce a good film using standard commercial blown ...

example 2

[0167] In a series of runs using water (5%) and pentaerythritol (10%), formulation K1-010 was used as a polyvinyl alcohol blend (SELVOL EH 6210313 (59.5%), EH 4109645 from Sekisui Specialty Chemicals Europe Ltd. (25.5%)). Feed rate to extruder (Zeppelin RHC 25 twin screw extruder, L:D 40:1; discharge in zones 8 and 9); total throughput rate 10 kg / h; die temperature 195°C; generated torque 52+ / -2.0%. The extruder was equipped with a strand pelletizer. Across the barrel of the extruder, the extrusion temperature profile is set as: zone 0, ambient temperature; zone 1, 20°C; zone 2, 40°C; zone 3, 80°C; zone 4, 90°C; zone 5 , 150°C; Zone 6, 200°C; Zone 7, 200°C; Zone 8, 200°C; Zone 9, 200°C; Zone 10, 200°C; Zone 11, 200°C. As in Example 1, the properties of pellet samples produced from these runs were tested and the pellets produced good films using standard commercial blown film methods.

example 3

[0169] In a series of runs using water (10%) and dipentaerythritol (10%), formulation L1-010 was used as a polyvinyl alcohol blend (SELVOL EH6210313 (56%), EH 4109645 from Sekisui Specialty Chemicals Europe Ltd. (twenty four%)). Total feed rate to extruder (Zeppelin RHC 25 twin-screw extruder, L:D 40:1; discharge in zones 8 and 9) 5.0 kg / h; die temperature 195°C; generated torque 44+ / - 4.0%. The extruder was equipped with a strand pelletizer. Along the barrel of the extruder, the extrusion temperature configuration settings are: zone 0, ambient temperature; zone 1, 20°C; zone 2, 40°C; zone 3, 80°C; zone 4, 90°C; zone 5 , 150°C; Zone 6, 200°C; Zone 7, 200°C; Zone 8, 200°C; Zone 9, 200°C; Zone 10, 200°C; Zone 11, 200°C. As in Example 1, the characteristics of pellet samples produced from these runs were tested and the pellets were made to produce good films using standard commercial blown film methods.

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Abstract

The invention describes a method for the manufacture of a plasticized polyvinyl alcohol polymer mixture, the method comprising the steps of: introducing a polyvinyl alcohol polymer comprising at least98wt% polyvinyl alcohol or a blend of the polymer into a mixing reactor, wherein the mixing reactor comprises a blending chamber having a primary inlet, a primary outlet and at least two inter-engaging components extending between the primary inlet and primary outlet, the components being arranged to apply a shearing force to the polymer while the polymer is conveyed by the components from the inlet through a reaction zone to the outlet; one or more secondary inlets located downstream from the primary inlet for introducing reactants comprising a processing agent and a plasticizer to the chamber to form a reaction mixture, wherein the blending chamber comprises a plurality of heated regions arranged so that the mixture is subjected to a controlled temperature profile; a secondary outlet located between the reaction zone and primary outlet arranged to allow removal of processing agent from the chamber; reacting a reaction mixture comprising the processing agent, plasticizer and polymerin the reaction zone to form plasticized polymer, wherein when the processing agent is water the amounts of water is from 3wt% to 18wt%; and allowing the plasticized polymer to pass from the primary outlet.

Description

technical field [0001] The invention relates to multi-polymers, in particular to a production process of polyvinyl alcohol. The invention also relates to the equipment used to implement the method. The invention further relates in particular, but not exclusively, to methods of making polyvinyl alcohol pellets in a suitable physical manner for processing into films or other extruded products. The invention further relates to a novel processable polyvinyl alcohol composition which can be produced using this process. Background technique [0002] Polyvinyl alcohol is usually made from hydrolyzed polyvinyl acetate. The degree of hydrolysis affects the properties of the polymer. Polyvinyl alcohol having a low degree of hydrolysis (LD) of 88% or less is widely used in the industry. [0003] Highly hydrolyzed polyvinyl acetate, ie having a degree of hydrolysis higher than 98%, is a copolymer mainly comprising homopolyvinyl alcohol. Like many carbohydrates, this polymer decompo...

Claims

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Application Information

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IPC IPC(8): C08F8/00C08F16/06C08L29/04C08K5/00C08L71/02B29C47/00B29K29/00C08J3/18C08K5/053C08K5/06B29C48/04B29C48/05B29C48/405B29C48/41
CPCC08J3/18C08F8/00C08L29/04C08J2329/04C08L2203/16C08L2205/025C08L2205/03B29B9/06C08K5/053B29C48/92B29C48/05B29C48/0022B29C48/345B29C48/385C08J5/18C08J2471/02B01J8/10B01J19/18B01J19/20B01J2208/00061B01J2208/00212B01J2208/00415B01J2208/0053B01J2219/00063B01J2219/00094B01J2219/00135B01J2219/00159B01J2219/00189B01J2219/182B29C48/04B29C48/41B29C48/405C08F16/06C08L71/02C08F2/01B01J19/2415B01J2219/24C08F116/06C08K5/06
Inventor A·F·强森S·S·F·黄
Owner 阿夸派克IP有限公司