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Mobile Facade Hard Rock Grooving Machine and Its Construction Technology

A grooving machine and vertical facade technology, which is applied in the direction of stone processing tools, work accessories, manufacturing tools, etc., can solve the problems of increasing the amount of concrete poured on ribbed walls and ribbed columns, large crushing vibration, and excessive consumption. Achieve the effects of reducing the amount of muck transported abroad and subsequent concrete pouring, shortening the preparation time, and avoiding safety risks

Active Publication Date: 2020-01-21
CHINA RAILWAY TUNNEL GROUP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] 1. The excavation speed is slow, mainly on the 35MPa hard rock, and the pneumatic pick can hardly break it. To break a 50cm wide, 50cm deep, 3m high tank, it takes about 20 hours for 2 pneumatic picks, and the efficiency is low. , the groove shape is poor, and it cannot meet the construction progress requirements at all
[0007] 2. High cost
Eliminate the long construction time and the difficult operation of facade work, resulting in huge labor and mechanical costs
[0008] 3. Potential safety hazards
Due to the large vibration of the breaking hammer on the whole rock, it is difficult to control the boundary of the column groove, causing a large piece or the whole rock to fall off under the strong vibration of the excavator's breaking hammer, causing the column groove to form an irregular shape or no column groove at all.
[0013] 2. Cost increase
This resulted in an increase in the amount of earth and stone to be shipped out and an overconsumption of concrete pouring for the rib wall and rib column by more than 100%

Method used

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  • Mobile Facade Hard Rock Grooving Machine and Its Construction Technology
  • Mobile Facade Hard Rock Grooving Machine and Its Construction Technology
  • Mobile Facade Hard Rock Grooving Machine and Its Construction Technology

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] Example 1 is a mobile facade hard rock grooving machine without a safety limiting device

[0047] like Figure 1-3 As shown, the mobile façade hard rock grooving machine includes a crawler mechanism 1 that provides the movement of the grooving machine, a working platform 2 that provides the staff to stand while operating, and an electric hydraulic pump 3 that controls the circulation of hydraulic oil to support the grooving The leveling outrigger oil cylinder 4 that ensures the overall levelness of the grooving machine and the verticality of the cutting piece is used to operate the crawler traveling mechanism 1 and adjust the operating mechanism 5, and the traveling electric control cabinet 6 that supplies power to the traveling and adjusting operating mechanism 5 , the cutting machine moving rail frame 7 for installing the cutting saw blade, the cutting blade up and down moving mechanism 8 for adjusting the up and down displacement of the cutting saw blade, and the adjus...

Embodiment 2

[0053] Embodiment 2 is a mobile facade hard rock grooving machine that is not equipped with a liquid level measuring instrument and a verticality visual observer

[0054] Mobile facade hard rock grooving machine, including the crawler walking mechanism 1 that provides the movement of the grooving machine, the working platform 2 that provides the staff to stand when operating, and the electric hydraulic pump 3 that controls the circulation of hydraulic oil, used to support the grooving machine to ensure cutting Outrigger oil cylinder 4 for leveling the overall levelness of the slot machine and the verticality of the cutting piece, used to operate the walking and adjusting the operating mechanism 5 of the crawler traveling mechanism 1, and the traveling electric control cabinet 6 for power supply to the traveling and adjusting operating mechanism 5, for installing and cutting The cutting machine moving rail frame 7 of the saw blade, the cutting blade up and down moving mechanism ...

Embodiment 3

[0060] Embodiment 3 is a mobile facade hard rock grooving machine equipped with a liquid level measuring instrument, a verticality visual observer and a safety limit device

[0061] Mobile facade hard rock grooving machine, including the crawler walking mechanism 1 that provides the movement of the grooving machine, the working platform 2 that provides the staff to stand when operating, and the electric hydraulic pump 3 that controls the circulation of hydraulic oil, used to support the grooving machine to ensure cutting Outrigger oil cylinder 4 for leveling the overall levelness of the slot machine and the verticality of the cutting piece, used to operate the walking and adjusting the operating mechanism 5 of the crawler traveling mechanism 1, and the traveling electric control cabinet 6 for power supply to the traveling and adjusting operating mechanism 5, for installing and cutting The cutting machine moving rail frame 7 of the saw blade, the cutting blade up and down moving...

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Abstract

The invention provides a movable facade hard rock slotting machine and a construction technology thereof. The movable facade hard rock slotting machine comprises a crawler travelling mechanism (1) forallowing the slotting machine to move, a working platform (2) for allowing staff to operate, an electric hydraulic pump (3) which controls circulation of hydraulic oil, levelling supporting leg cylinders (4) used for supporting the slotting machine to guarantee integral levelness of the slotting machine and perpendicularity of a cutting blade, a travelling and adjusting operation mechanism (5) used for operating the crawler travelling mechanism (1), a travelling electric control cabinet (6) which supplies power to the travelling and adjusting operation mechanism (5), a cutting machine movingrail rack (7) used for mounting the cutting blade, and a cutting blade up-down moving mechanism (8) used for adjusting the up-down displacement of the cutting blade. According to the movable facade hard rock slotting machine, an electric double-wheel cutting machine is mounted on a chassis of the crawler travelling mechanism, upright post groove lines can be cut on facade hard rock through the cutting blade capable of moving up and down and front and back, then, a cut rock body is broken through a self breaking hammer of the cutting machine or an excavator matched with construction, and upright post grooves are formed.

Description

technical field [0001] The invention belongs to the technical field of hard rock groove body cutting equipment, and in particular relates to a mobile facade hard rock groove cutting machine and a construction process thereof. Background technique [0002] In the construction design of the deep foundation pit rib wall of Bashan Station of Chongqing Rail Transit Line 5, the reinforced concrete vertical rib column columns on the side wall of the foundation pit rib are embedded in the hard rock mass of the natural facade. The ribbed wall construction needs to make the ribbed wall column groove in advance. The shape of each column groove is: width 50cm x depth 50cm x height 3m, and the natural rock hardness of the side wall is about 35MPa, and it needs to provide high efficiency, rapidity, good molding and low cost excavation method. [0003] Existing technology 1: the direct breaking method of air picks (that is, the usual manual excavation method). [0004] This method is the...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B28D1/22B28D7/02
CPCB28D1/22B28D7/02
Inventor 刁国君王威王德栓祝敬果曹保利刘星蒙升平何涛何伟强刘礼
Owner CHINA RAILWAY TUNNEL GROUP CO LTD
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