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Novel semi-automatic welding forming equipment for medium-sized lead-acid storage battery pole group busbar

A technology of lead-acid battery and forming equipment, which is applied in the direction of lead-acid battery electrode, lead-acid battery construction, lead-acid battery, etc. It can solve the problems of low battery welding pass rate, weak welding, bad working environment, etc., and reduce labor costs. High labor force and labor intensity, high welding efficiency and welding quality, beneficial to health

Pending Publication Date: 2018-09-11
HIT SMART FACTORY CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, most of the lead-acid battery production factories still use manual welding for the pole group welding, which has high work intensity, harsh working environment, uneven welding quality, and low welding efficiency. The automatic welding machines on the market mainly use casting welding. The lead liquid is kept in a molten state, and the lead liquid is cast into the tabs during welding. The welding quality is low, and there are often false welding, virtual welding, and uneven surfaces, resulting in weak welding and a low welding qualification rate of the battery. High energy consumption, in order to improve the service life of the battery, reduce the production cost of the battery, improve the welding efficiency of the battery pole group, and ensure the physical and mental health of the operators. At the same time, in view of the market demand and the lack of the industry, a lead-acid battery pole group The design and development of the bus semi-automatic welding machine is particularly urgent and important for the automation and environmental protection of the lead-acid battery industry

Method used

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  • Novel semi-automatic welding forming equipment for medium-sized lead-acid storage battery pole group busbar
  • Novel semi-automatic welding forming equipment for medium-sized lead-acid storage battery pole group busbar
  • Novel semi-automatic welding forming equipment for medium-sized lead-acid storage battery pole group busbar

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specific Embodiment approach 1

[0019] Specific implementation mode one: as Figure 1 to Figure 11 As shown, the present invention discloses a novel medium-sized lead-acid battery pole group bus bar semi-automatic welding and forming equipment, including a frame 1, a welding mechanism 5, a material feeding mechanism 8, a traverse mechanism 9, a transfer mechanism 10, an outlet Material mechanism 13, two iron box mechanisms 3, two comb mechanisms 4, two traversing jacking mechanisms 11 and two automatic trough-entry mechanisms 12, the shape of the frame 1 is a rectangular parallelepiped frame, and the left side of the frame 1 There are two station openings 1-1 horizontally adjacent to the upper side, and two winding reels 2 are installed on the lower right side of the frame 1, and the two station openings 1-1 are respectively fixed with iron Box mechanism 3, above the two iron box mechanisms 3, comb mechanism 4 is fixedly installed at intervals respectively, above the two comb mechanisms 4, welding mechanism ...

specific Embodiment approach 2

[0020] Specific implementation mode two: as image 3 , 5 , 6, this embodiment is a further description of specific embodiment one. Each of the iron box mechanisms 3 is provided with an iron box mounting plate 301 and a discharge material fixedly installed on the iron box mounting plate 301. Cylinder 1 302, compression cylinder 303, lead ash suction device 304 and discharge block 1 305, the discharge block 1 305 is fixed with discharge block 2 306, and the compression cylinder 303 is used to compress the pole plate , the first discharge cylinder 302 is used to control the first discharge block 305 and the second discharge block 306 to close, and the lead ash suction device 304 is used to collect the lead ash produced by the lead wire coil 7 .

specific Embodiment approach 3

[0021] Specific implementation mode three: as Figure 7 , 8 As shown, this embodiment is a further description of specific embodiment one. Each comb mechanism 4 includes a comb mounting frame 401, a mobile platform 402, a translation cylinder 404, a lifting cylinder 407, a comb box 405, Comb stop middle partition 409 and two comb plates 408, two horizontal guide shafts 403 are fixed side by side on the upper surface of the comb plate mounting frame 401, and the mobile platform 402 is connected with the two horizontal guide shafts through linear bearings. The shaft 403 is connected and can slide back and forth. The translation cylinder 404 is used to control the mobile platform 402. The comb box 405 is arranged above the mobile platform 402. The upper surface of the mobile platform 402 is rectangular and fixed with four vertical guides. The shaft 406 and the comb box 405 are connected with the four vertical guide shafts 406 through linear bearings and can slide up and down. Th...

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Abstract

The invention provides novel semi-automatic welding forming equipment for a medium-sized lead-acid storage battery pole group busbar, and relates to the technical field of storage battery production.The left side of a rack is provided with two working position ports, the right side of the rack is rotatably provided with two coiling wheel discs, the two working position ports are internally provided with iron case mechanisms, comb plate mechanisms are installed above the two iron case mechanisms, welding mechanisms are installed above the two comb plate mechanisms, the top of the rack is fixedly provided with two conveying pipelines, the two coiling wheel discs roll up lead wire coils, the free ends of the two lead wire coils supply materials for the welding mechanisms through the conveying pipelines respectively, a transverse moving mechanism is installed on the left side of the rack, a feeding mechanism is perpendicularly matched with the transverse moving mechanism, the intersectionportion of the transverse moving mechanism and the feeding mechanism is provided with a delivering mechanism, two transverse moving jacking mechanisms are installed below the two working position ports, two automatic groove-entering mechanisms are installed at the top of the rack, and a discharging mechanism is installed at the back of the rack. The labor force and the labor intensity are reduced, the quality is improved, and the working environment is improved.

Description

technical field [0001] The invention relates to the technical field of storage battery production, in particular to a novel semi-automatic welding and forming equipment for pole group busbars of medium-sized lead-acid storage batteries. Background technique [0002] The lead-acid battery industry is an indispensable stage for the development of the energy industry. After experiencing a period of rapid expansion, there have been many major safety accidents. With the improvement of the country's environmental protection requirements for the energy industry, the entire lead-acid battery industry's requirements for automation have also increased accordingly. The electrode group assembly process of lead-acid batteries has been welding the positive and negative plates into single groups for a long time, and then manually inserting the separators into groups. The electrode groups made by this production process are loose and have a large plate distance , Large internal resistance,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01M4/22H01M10/14
CPCH01M4/22H01M10/14Y02E60/10Y02P70/50
Inventor 张松林刘一磊邓应平
Owner HIT SMART FACTORY CO LTD