High-quality preparation method of short-arc spherical crown shaped charge cover
A medicine-shaped cover and arc technology, which is applied in the field of precision machining of short-arc spherical crown medicine-shaped covers, can solve problems such as uneven organization and poor turning surface quality, reduce cutting temperature, increase tool life, and ensure size The effect of precision
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Embodiment 1
[0036] (1) Preparation of the blank: the outer diameter of the short arc spherical crown is 108mm, the outer spherical radius is 118mm, the inner spherical radius is 142mm, the cone angle is 27°, the height of the spherical crown is 23.2mm, and the bottom wall thickness is 3.5mm; according to the plasticity Based on the processing forming theory and the principle of near-uniform plastic deformation, a 3mm machining allowance is left on one side of the flange of the outer diameter of the drug-type cover, and a φ4mm positioning bump is designed on the bottom of the spherical center of the drug-type cover; UG and DEFORM software are used to The forming process is simulated, analyzed and optimized, and the volume and size of the billet are calculated. The Ta2.5W alloy rod is selected with a diameter of φ50×21.5mm.
[0037] (2) Spin riveting forming: Put the blank obtained in step (1) into the cavity of the preforming mold, and use a hydraulic riveting machine (MYXM6300), under the ...
Embodiment 2
[0047] (1) Preparation of the blank: the diameter of the short-arc spherical crown is 139mm, the radius of the outer spherical surface is 140mm, the radius of the inner spherical surface is 155mm, the cone angle is 33°, the height of the spherical crown is 23.8mm, and the wall thickness of the bottom is 3.8mm; according to the plasticity Based on the processing forming theory and the principle of near-uniform plastic deformation, a 3mm machining allowance is left on one side of the flange of the outer diameter of the drug-type cover, and a φ4mm positioning bump is designed on the bottom of the spherical center of the drug-type cover; UG and DEFORM software are used to The forming process is simulated, analyzed and optimized to calculate the volume and size of the billet, and the diameter of the Ta5W alloy rod is selected to be φ65×17mm.
[0048] (2) Spin riveting forming: put the blank obtained in step (1) into the cavity of the preforming mold, and use a hydraulic riveting mac...
Embodiment 3
[0058] (1) Preparation of the blank: the diameter of the short-arc spherical crown is 142mm, the radius of the outer spherical surface is 136mm, the radius of the inner spherical surface is 148mm, the height of the spherical crown is 24.6mm, and the wall thickness of the bottom is 4.8mm; according to the theory of plastic processing and nearly uniform Based on the principle of plastic deformation, a 3mm machining allowance is left on one side of the flange of the outer diameter of the liner, and a φ4mm positioning bump is designed at the bottom of the spherical center of the liner; UG and DEFORM software are used to simulate and analyze the forming process and Optimization, calculation of billet volume and size specifications, selection of Ta10W alloy rod diameter φ50×18mm.
[0059] (2) Rotary riveting forming: put the blank obtained in step (1) into the cavity of the preforming mold, and use a hydraulic riveting machine (MYXM6300), under the action of three-dimensional compres...
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