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Low-loss amorphous and nanocrystalline magnetic sheet and preparation method thereof

A nanocrystalline, low-loss technology, applied in the manufacture of inductors/transformers/magnets, preventing/reducing unwanted electric/magnetic effects, transformers, etc., can solve problems such as large losses, reduce losses, and slow down saturation flux The effect of reduction, high permeability

Inactive Publication Date: 2018-10-16
苏州世诺新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0006] The purpose of the present invention is to provide a low-loss amorphous and nanocrystalline magnetic sheet and its preparation method for the problem of excessive loss in the above-mentioned existing amorphous and nanocrystalline magnetic isolation sheets. When the frequency of low-loss amorphous and nanocrystalline magnetic sheets is 100KHz, the real part of the magnetic permeability is greater than 1000, and the imaginary part of the magnetic permeability is less than 200

Method used

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  • Low-loss amorphous and nanocrystalline magnetic sheet and preparation method thereof
  • Low-loss amorphous and nanocrystalline magnetic sheet and preparation method thereof
  • Low-loss amorphous and nanocrystalline magnetic sheet and preparation method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0028] Heat the nanocrystalline strips at 380 degrees Celsius for 1 hour and 550 degrees Celsius for 1 hour to perform embrittlement treatment, and then use double-sided adhesive to bond the PET substrate film, and roll the bonded nanocrystalline strips to crush them. The formation average area is 0.25mm 2 fragments; nitric acid is mixed with ethanol, and the volume fraction of nitric acid is 10%, to obtain a passivation solution; the passivation solution is uniformly sprayed on the nanocrystal fragments after rolling, and the spray thickness is 5 μm; the nanocrystals sprayed with the passivation solution The strip is dried in an oven at a temperature of 40 degrees Celsius, and then die-cut to obtain a nanocrystalline magnetic sheet with low magnetic loss.

[0029] The magnetic performance test was carried out on it. At 100KHz, the real part of its magnetic permeability is 1200, and the imaginary part of its magnetic permeability is less than 180.

Embodiment 2

[0031] Heat the amorphous strip at 380 degrees Celsius for 1 hour, carry out embrittlement treatment, and then use double-sided adhesive tape to bond it with the PET substrate film, and roll the bonded amorphous strip to form an average area of ​​1mm. 2 Fragments; mix nitric acid and propanol, and the volume fraction of nitric acid is 30%, to obtain a passivation solution; spray the passivation solution evenly on the amorphous fragments after rolling, and the spray thickness is 2 μm; the amorphous fragments sprayed with passivation solution The strip is dried in an oven at a temperature of 60 degrees Celsius, and then die-cut to obtain an amorphous magnetic sheet with low magnetic loss.

[0032] The magnetic performance test is carried out on it. At 100KHz, the real part of its magnetic permeability is 1250, and the imaginary part of its magnetic permeability is 182.

Embodiment 3

[0034] Heat the nanocrystalline strip at 380°C for 0.5 hours and at 545°C for 1 hour to perform embrittlement treatment, and then use double-sided adhesive to bond it to the PET substrate film, and roll the bonded nanocrystalline strip to form an average Area is 2mm 2 fragments; mix nitric acid with isopropanol, and the volume fraction of nitric acid is 50%, to obtain a passivation solution; spray the passivation solution evenly on the nanocrystalline fragments after rolling, and the spray thickness is 12 μm; The crystal strips are dried in an oven at a temperature of 70 degrees Celsius, and then die-cut to obtain nanocrystalline magnetic sheets with low magnetic loss.

[0035] The magnetic performance test is carried out on it. At 100KHz, the real part of the magnetic permeability is 1300, and the imaginary part of the magnetic permeability is 192.

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Abstract

The invention discloses a low-loss amorphous and nanocrystalline magnetic sheet and a preparation method thereof. At the frequency of 100 KHz, a real part is greater than 1,000 in magnetic conductivity, and an imaginary part is lower than 200 in magnetic conductivity; and the main process steps comprise embrittlement, lamination, crushing, passivating, drying and die-cutting. The method has the advantages that a passivation technology is utilized, and a high-resistivity layer can be generated on the surfaces of amorphous and nanocrystalline sheet, so that mutual contact between the fragments is avoided, eddy current loss of the magnetic sheets is greatly reduced, and wireless charging efficiency and safety are improved.

Description

technical field [0001] The invention relates to a low-loss amorphous and nanocrystalline magnetic sheet and a preparation method thereof, belonging to the field of new materials and new technologies for electronic components. Background technique [0002] With the rapid development of the consumer electronics industry, the upgrading of electronic products is gradually accelerating, the functions are becoming more and more powerful, and the power consumption is also increasing. When the capacity of the onboard energy storage battery cannot be significantly increased, the disadvantages of the traditional wired charging method are gradually revealed, such as easy damage, inconvenient portability, and risk of electric shock. In addition, each electronic product has a wired charger with different specifications, which causes considerable inconvenience to users, and also causes waste of resources and environmental pollution. [0003] Compared with traditional charging methods, wi...

Claims

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Application Information

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IPC IPC(8): H01F27/36H01F41/02H01F38/14
CPCH01F27/36H01F38/14H01F41/02
Inventor 顾正青韩朝庆计建荣
Owner 苏州世诺新材料科技有限公司