Method for producing carbon black for shielding material inside cable

A production method and internal shielding technology, applied in the direction of fibrous fillers, etc., can solve the problems of unstable product performance, dispersion, poor resistivity performance, etc.

Active Publication Date: 2018-12-21
山东联科新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Compared with foreign countries, there is still a certain gap in the production technology, equipment level and product performance of this kind of carbon black in my country, mainly because there are more middle and low-end products, and the performance in terms of dispersibility and resistivity is still poor, and the product performance Unstable, high-end varieties still occupy more market share abroad

Method used

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  • Method for producing carbon black for shielding material inside cable

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] The air is pressurized to 95kPa by a multi-stage centrifugal fan and preheated to 750°C. The flow rate is 17000Nm3 / h and enters the reaction furnace. The natural gas pressure is 108kPa and the calorific value is 8200kcal / m 3 According to the volume ratio, the ratio of air to natural gas is adjusted to 16:1, that is, the natural gas flow rate is about 1062Nm3 / h into the reactor, and the temperature in the combustion section of the reactor reaches 1900°C after mixed combustion.

[0041] The raw oil is left to settle, and then filtered through a basket filter to remove impurities in the oil, pressurized to 3.5MPa by a rotary jet pump, with a flow rate of 3500kg / h, and sent to a tube-and-tube heat exchanger to be heated to 180°C. Ten atomizing spray guns are sprayed into the reaction furnace along the radial direction of the reaction furnace in the throat section. The high-temperature flue gas flow rate generated in the combustion section reaches 140m / s, forming a shearing e...

Embodiment 2

[0047] The air is pressurized to 105kPa and preheated to 700°C by a multi-stage centrifugal fan, with a flow rate of 17500Nm 3 / into the reaction furnace, the natural gas pressure is 108kPa, the low calorific value is 8200kcal / m 3 According to the volume ratio, adjust the ratio of air to natural gas to 17:1 and adjust the flow rate of natural gas to about 1029Nm 3 / h enters the reaction furnace, and the temperature of the combustion section of the reaction furnace reaches 1850°C after mixed combustion.

[0048] The raw oil is left to settle, and then filtered through a basket filter to remove impurities in the oil, pressurized to 3.0MPa by a rotary jet pump, with a flow rate of 4200kg / h, and sent to a tube heat exchanger to be heated to 180°C. Ten atomizing spray guns are sprayed into the reaction furnace along the radial direction of the reaction furnace in the throat section. The high-temperature flue gas flow rate generated in the combustion section reaches 150m / s, which ...

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Abstract

The invention relates to a method for producing carbon black for a shielding material in a cable. The method comprises the steps that fuel gas and preheated air are input into a combustion section ofa reaction furnace, and the volume ratio of air to gas is (16 to 1) to (17 to 1), and the combustion temperature of the combustion section reaches 1850 DEG C to 1900 DEG C, the flue gas flow rate generated in the combustion section reaches 120 m / s to 150 m / s; preheated anthracene oil is pumped into a throat section of the reaction furnace, the flow rate of the anthracene oil is 3500 kg / h to 4200 kg / h, the quality index of the anthracene oil is that: the mass ratio of toluene insoluble matter is less than or equal to 0.2%, density rho 20 at 20 DEG C is 1.13 g / cm<3> to 1.15 g / cm<3>, viscosity E80 is less than or equal to 2, the water volume ratio is less than or equal to 1%, the fraction before 210 DEG C is less than or equal to 1%, the fraction before 360 DEG C is more than or equal to 60%;cold water is sprayed to a quenching section of the reaction furnace to terminate the reaction of the anthracene oil in high temperature environment, the reaction time of the anthracene oil is 0.2 sto 0. 3 s. The carbon black obtained by the method has a moderate nitrogen adsorption specific surface area and particle strength, a high purity of carbon black, a good dispersibility of carbon black,a high degree of structure, and a low volume resistivity when carbon black is combined with EVA.

Description

technical field [0001] The invention and the carbon black production method particularly relate to a production method of the carbon black used in cable inner shielding materials. Background technique [0002] At present, in addition to the domestication of conductive carbon black for electronic components in my country, most of the carbon black used in rubber and plastics, fuel tanks, pipes, cables, etc. on the market still relies on imports, and the price is expensive. Especially in recent years, the demand for carbon black for conductive and static electricity in rubber and plastics in my country has grown rapidly. Compared with foreign countries, there is still a certain gap in the production technology, equipment level and product performance of this kind of carbon black in my country, mainly because there are more middle and low-end products, and the performance in terms of dispersibility and resistivity is still poor, and the product performance Unstable, high-end var...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09C1/50
CPCC09C1/50
Inventor 张友伟赵国刚陈有根侯开太
Owner 山东联科新材料有限公司
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