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Casting method with easy demoulding function

A mold release and mold technology, applied in the field of parts processing, can solve the problems of difficult separation of castings and molding sand, reduced work efficiency and quality, and reduced quality of castings, so as to achieve smooth surface of castings, good surface quality, and prevention of sand sticking effect.

Inactive Publication Date: 2018-12-25
徐州海马机械铸造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Many large parts such as gears and axles are obtained by casting. However, the castings often bring out the molding sand during the demoulding process. The castings and the molding sand are often difficult to separate, which directly leads to the decline in the quality of the castings and damages the pre-embedded sand molds. , resulting in the need to constantly trim the mold when repeatedly processing the same type of parts, which greatly reduces work efficiency and quality

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0011] The casting method of the present invention comprises the following steps: (1) installing a pouring riser on the surface of the mold, and after the molding sand is buried, vacuumize the inside of the mold, and use the pressure difference inside and outside the sand box to finalize the mold; (2) spray the mold with a spray gun The coating material is sprayed onto the inner wall surface of the cavity, and the coating material includes the following raw materials in parts by weight: 15 parts of silicon dioxide powder, 1.1 parts of phenolic resin, 3 parts of activator, 4 parts of iron oxide, and 3 parts of calcium stearate 10 parts of a mixture of , methanol and ethanol in a ratio of 2:3; (3) Release the mold after 1 minute, pour the molten iron in a vacuum state, the pouring temperature is 1240°C, the pouring time is 40s, and demould after cooling.

[0012] After demolding, it can be seen that there is basically no molding sand on the surface of the casting, the surface of ...

Embodiment 2

[0014] The casting method of the present invention comprises the following steps: (1) installing a pouring riser on the surface of the mold, and after the molding sand is buried, vacuumize the inside of the mold, and use the pressure difference inside and outside the sand box to finalize the mold; (2) spray the mold with a spray gun The coating material is sprayed onto the inner wall surface of the cavity, and the coating material includes the following raw materials in parts by weight: 18 parts of silicon dioxide powder, 1.3 parts of phenolic resin, 5 parts of active agent, 5 parts of iron oxide, and 5 parts of calcium stearate , methanol and ethanol at a ratio of 2:3 to prepare 15 parts of the mixture; after 1 minute, the mold was released, and the molten iron was poured under vacuum. The pouring temperature was 1200°C, and the pouring time was 40s.

[0015] The casting surface quality that present embodiment obtains is similar to embodiment 1.

Embodiment 3

[0017] The casting method of the present invention comprises the following steps: (1) installing a pouring riser on the surface of the mold, and after the molding sand is buried, vacuumize the inside of the mold, and use the pressure difference inside and outside the sand box to finalize the mold; (2) spray the mold with a spray gun The coating material is sprayed onto the inner wall surface of the cavity, and the coating material includes the following raw materials in parts by weight: 18 parts of silicon dioxide powder, 1.2 parts of phenolic resin, 4 parts of active agent, 4 parts of iron oxide, and 3 parts of calcium stearate , methanol and ethanol at a ratio of 2:3 to prepare 15 parts of the mixture; after 1 minute, the mold is released, and the molten iron is poured under vacuum, the pouring temperature is 1250 ° C, the pouring time is 60s, and the mold is demoulded after cooling.

[0018] The casting surface quality that this embodiment obtains is similar to embodiment 1....

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Abstract

The invention discloses a casting method with an easy demoulding function. The casting method comprises the following steps that (1) a casting head is formed in the surface of a mould, after mouldingsand is buried, the interior of the mould is vacuumized, and a casting mould is shaped through the difference of pressure inside and outside a sand box; (2) a coating material is sprayed onto the surface of the inner wall of a mould cavity by a spraying gun, and comprises the following raw materials of, by weight, 15-18 parts of silica powder, 1.1-1.3 parts of phenolic resin, 3-5 parts of active agents, 4-5 parts of iron oxide, 3-5 parts of calcium stearate and 10-15 parts of solvents; and (3) drawing is conducted1 min later, iron liquid is poured in a vacuum state, and demoulding is conductedafter cooling. After demoulding is conducted by using the casting method, no moulding sand exists on the surface of a casting basically, the surface of the casting is flat, the surface quality is good, and thus it shows that through the casting method, sand sticking can be effectively prevented, the pre-buried sand mould is not damaged, the mould does not need to be finished repeatedly when the same type of parts are machined repeatedly, coating spraying does not increase the additional machining time, and the work efficiency of casting machining is ensured.

Description

technical field [0001] The invention relates to a casting method capable of improving processing quality, which belongs to a part processing method. Background technique [0002] Many large parts such as gears and axles are obtained by casting. However, the castings often bring out the molding sand during the demoulding process. The castings and the molding sand are often not easy to separate, which directly leads to the decline in the quality of the castings and damages the pre-embedded sand molds. , resulting in the need to constantly trim the mold when repeatedly processing the same type of parts, which greatly reduces work efficiency and quality. Contents of the invention [0003] In view of the problems existing in the above-mentioned prior art, the object of the present invention is to provide a casting method that can improve the processing quality, which can easily separate the casting from the molding sand, can ensure the quality of the final casting, and at the s...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/02B22C3/00
CPCB22C9/02B22C3/00
Inventor 於普林
Owner 徐州海马机械铸造有限公司