Centrifugal casting method of coated sand shell type cast steel

A technology of centrifugal casting and coated sand, which is used in casting molds, cores, casting and molding equipment, etc., can solve the problems of low yield, high cost, large demand, etc. consumption effect

Inactive Publication Date: 2018-12-28
JIANGSU YAWEI POUNDRY MATERIAL TECH CO LTD
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Problems solved by technology

However, in the production of products with special performance requirements, there are still problems of high cost and low yield. For example, the production of cast steel valve bodies currently adopts the film-coated sand shell casting process. In order to ensure the anti-leakage requirements of the products, the utilization rate of molten steel Only 40%-50%, the average pass rate of leakage detection is 80%, because the market demand for this product is large, and the annual cost waste is large

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  • Centrifugal casting method of coated sand shell type cast steel
  • Centrifugal casting method of coated sand shell type cast steel

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Embodiment Construction

[0023] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0024] see figure 1 shown;

[0025] A kind of centrifugal pouring method of film-coated sand shell cast steel described in Embodiment 1 of the present invention, comprising:

[0026] 1) Making high-strength coated sand

[0027] The coated sand raw sand is refined, the raw sand requires a silicon content ≥ 99.6%, and is scrubbed and dried by three-level water; the raw materials for the coated sand raw sand are: 100 parts of raw sand, 2-2.8 parts of thermoplastic phenolic resin, cured 0.16-0.42 parts of calcium stearate, 0.04-1.17 parts of calcium stearate, 3-10 high-temperature resistant additives, iron oxide powder as the high-temperature resistant additive, the thermal bending strength of the coated sand after refining reaches 5.0-6.0Mpa, and ...

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Abstract

The invention discloses a centrifugal casting method of coated sand shell type cast steel. The centrifugal casting method of the coated sand shell type cast steel comprises the following steps that high-strength coated sand is manufactured, coated sand raw sand is refined, silicon content of the raw sand is required to be more than or equal to 99.6%, and the raw sand is scrubbed and dried by tertiary water; shell-type is fixed to a centrifugal rotating table, and the coated sand shell type is fixed to the centrifugal rotating table; molten steel is smelted; rotating is started, molten steel pouring is carried out; the rotating is stopped, and parts are taken out. According to the centrifugal casting method of the coated sand shell type cast steel, the production rate can reach 95%, and thequalified rate of product leakage detection can reach more than 98%. Compared with an original coated sand shell type process, smelting power consumption of 52.6% can be saved, smelting alloy consumption is reduced by 30%, two welt risers can be omitted in per product, the cutting is reduced, and polishing workload can reach 80%.

Description

technical field [0001] The invention relates to the technical field of precision casting, in particular to a centrifugal pouring method for film-coated sand shell cast steel. Background technique [0002] In the field of precision steel castings, due to factors such as high cost, long period, and environmental protection, the investment casting process has gradually turned to the coated sand shell casting process. Through the improvement of the performance of the coated sand, batches have been promoted in the precision casting industry. application. However, in the production of products with special performance requirements, there are still problems of high cost and low yield. For example, the production of cast steel valve bodies currently adopts the film-coated sand shell casting process. In order to ensure the anti-leakage requirements of the products, the utilization rate of molten steel Only 40%-50%, the average pass rate of leakage detection is 80%, because the marke...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D13/00B22C1/00C22C38/40C22C38/58C22C38/04C22C38/02
CPCB22C1/00B22D13/00C22C38/001C22C38/02C22C38/04C22C38/40C22C38/58
Inventor 郭威
Owner JIANGSU YAWEI POUNDRY MATERIAL TECH CO LTD
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