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Ultrasonic detection method for defect automatic identification auxiliary electric melting joint smart phased array

A technology for automatic identification and electrofusion joints, which is applied to the analysis of solids using sound waves/ultrasonic waves/infrasonic waves, material analysis using sound waves/ultrasonic waves/infrasonic waves, and measuring devices. Problems such as slow running speed, to avoid missing defects, overcome the dependence on the qualifications of testing personnel, and achieve the effect of fast running speed

Active Publication Date: 2019-01-18
诸暨市逍遥管道科技有限公司
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AI Technical Summary

Problems solved by technology

However, this technology is for offline identification of data stored in ultrasonic testing, and the identification and detection are divided into two links, and the identification link depends on the detection link
In addition, this technology is implemented based on pattern recognition algorithm, which uses engineering experience as the reference basis for recognition, and the running speed is slow, and the recognition rate for complex actual defects is not high enough

Method used

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  • Ultrasonic detection method for defect automatic identification auxiliary electric melting joint smart phased array
  • Ultrasonic detection method for defect automatic identification auxiliary electric melting joint smart phased array
  • Ultrasonic detection method for defect automatic identification auxiliary electric melting joint smart phased array

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Embodiment

[0055] According to the automatic defect identification technology provided by the present invention, the intelligent phased array ultrasonic detection method for plastic pipe electrofusion joints is assisted to detect plastic pipe electrofusion joints, and the defects are identified and displayed in real time to assist inspectors in detection. Take the electrofusion joint of PE pipe in a city's water supply system as an example. The specifications of this section of PE pipe are DN110 and SDR11, and the electrofusion joint is used to connect the pipeline. The detection depth is about 25mm, and the melting zone depth is about 12mm. The phased array ultrasonic detector produced by a certain company has two modes of linear scanning and sectoral scanning; it can realize 32-channel reception and independent 128-channel transmission, and can support a phased array probe with a maximum of 128 array elements. The phased array probe has a center frequency of 7.5MHz, 64 array elements, ...

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Abstract

The invention relates to the technology of plastic pipe electric melting joint detection and aims at providing an ultrasonic detection method for a defect automatic identification auxiliary electric melting joint smart phased array. The ultrasonic detection method comprises the steps of carrying out joint defect detection preparation, carrying out joint defect detection imaging and carrying out joint defect detection identification. Welding defect identification is realized through utilization of a defect automatic identification module based on a neural network algorithm. The welding defect identification comprises the content of preprocessing welding defect detection image data, carrying out classification identification on feature areas based on the neural network algorithm and carryingout safety assessment on typical defects. According to the method, typical defect automatic identification, real-time display and alarm prompt in a detection process are realized, dependence of a traditional phased array ultrasonic detection method on a qualification of a detector is overcome, and defect missing detection can be effectively avoided. According to a defect automatic identificationtechnology based on the neural network algorithm, operation speed is fast, complex defect identification accuracy is high, computing load of an ultrasonic detecting instrument can be reduced, and defect detection and identification are guaranteed to be displayed synchronously in real time.

Description

technical field [0001] The invention relates to a detection technology for plastic pipe electrofusion joints, in particular to a phased array ultrasonic detection method assisted by automatic defect recognition technology. Background technique [0002] Compared with metal pipes, plastic pipes have the advantages of corrosion resistance, good flexibility, light weight and long service life. They are widely used in building water supply and drainage, gas transmission and other fields. In recent years, they have been used in peripheral water pipelines of nuclear power plants. Very broad application prospects. For the consideration of transportation efficiency, the length of the pipeline is limited, and it is connected by welding process after being transported to the construction site. According to different welding processes, pipe connection joints can be divided into hot-melt butt joints and electro-fusion joints. At present, electro-fusion joints are the most used in engine...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N29/44G01N29/06
CPCG01N29/069G01N29/4445G01N29/4481G01N2291/023G01N2291/0289
Inventor 徐磊
Owner 诸暨市逍遥管道科技有限公司
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