Ethyl ester type fish oil refining processing technology

A technology of ethyl ester type fish oil and processing technology, which is applied in the direction of fat oil/fat refining, fatty acid esterification, fat production, etc., can solve the problems of production cost, high equipment investment, harsh reaction conditions, expensive equipment investment, etc., and achieve improvement The effect of fish oil yield, no equipment corrosion, and shortened reaction time

Active Publication Date: 2019-02-01
福建高龙海洋生物工程有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The Chinese patent with the publication number of 101796984A discloses a method for purifying deep-sea fish oil with supercritical pressure holding, wherein supercritical carbon dioxide is used as an extraction agent and placed in an extraction tank for pressure holding extraction to obtain refined ethyl ester fish oil, supercritical The disadvantage of the extraction method is that the reaction needs to be carried out under high temperature and high pressure, the equipment investment is expensive, the reaction conditions are relatively harsh, fine control is required, and the production cost is high; the Chinese patent with the publication number of CN10567081A discloses a low-temperature continuous phase change to extract the blue round trevally The method of fish oil and the fish oil of blue round trevally, the extraction agent is compressed into a liquid and then flows through the extraction device to extract the blue round trevally powder to obtain fish oil, and then the liquid extractant is phase-changed into a gas, then compressed immediately, and then flows through The extraction device extracts the material again. This method is used to produce fish oil. The process is stable and accurate. The quality of the fish oil obtained is high and the extraction rate is high. However, the reaction conditions are relatively harsh, the production cycle is long, and the production cost and equipment investment are high.

Method used

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  • Ethyl ester type fish oil refining processing technology
  • Ethyl ester type fish oil refining processing technology

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Experimental program
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Effect test

Embodiment 1

[0037] A kind of ethyl ester type fish oil refining process, specifically comprises the following steps:

[0038] S1. Pretreatment of crude fish oil: add activated clay to the crude fish oil as an adsorbent, the amount of activated clay is 3% of the total mass of fish oil, use a thermal magnetic stirrer to stir and adsorb the crude fish oil, and the vacuum degree is -0.2MPa , at a temperature of 68°C, heat-preserve and stir for 30 minutes, then lower the fish oil to room temperature, filter and remove the adsorbent, and put the fish oil for use;

[0039] S2, pre-esterification reaction: pump the fish oil prepared in step S1 into the reactor, and add the compound acid and ethanol which have been mixed uniformly with concentrated sulfuric acid as the main body in the reactor; the compound acid with concentrated sulfuric acid as the main body includes The mass fraction in parts by weight is a mixture of 60 parts of concentrated sulfuric acid, 20 parts of oxalic acid and 20 parts ...

Embodiment 2

[0044] A kind of ethyl ester type fish oil refining process is characterized in that: concretely comprises the following steps:

[0045] S1. Pretreatment of crude fish oil: adding activated carbon to the crude fish oil as an adsorbent, the amount of activated carbon added is 5% of the total mass of the fish oil, and using a thermal magnetic stirrer to stir and adsorb the crude fish oil. The vacuum degree is -1.0MPa, the temperature Under the condition of 72°C, heat preservation and stirring for 40 minutes, then lower the fish oil to room temperature, filter and remove the adsorbent, and then use the fish oil for later use;

[0046] S2, pre-esterification reaction: pump the fish oil prepared in step S1 into the reactor, and add organic acid and ethanol that have been mixed uniformly in the reactor; the organic acid is methanesulfonic acid, p-toluenesulfonic acid and sulfamic acid A mixture of acids; the mixture in the reactor is heated to 80°C, the condensed water is turned on ...

Embodiment 3

[0051] A kind of ethyl ester type fish oil refining process is characterized in that: concretely comprises the following steps:

[0052] S1. Pretreatment of crude fish oil: add graphene to the crude fish oil as an adsorbent, and the amount of graphene added is 5% of the total mass of the fish oil. Use a thermal magnetic stirrer to stir and adsorb the crude fish oil, and the vacuum degree is -0.6MPa , under the condition of 70°C, heat preservation and stirring for 35 minutes, then lower the fish oil to room temperature, filter and remove the adsorbent, and put the fish oil for use;

[0053] S2, pre-esterification reaction: pump the fish oil prepared in step S1 into the reaction kettle, and add the well-mixed SO in the reaction kettle 4 2- / M x o y type solid superacid and ethanol; the SO 4 2- / M x o y type solid superacid is SO 4 2- / ZrO 2 Solid super acid or SO 4 2- / TiO 2 One of the solid superacids, the acid strength is less than -11.94; the mixture in the react...

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Abstract

The invention relates to an ethyl ester type fish oil refining processing technology, which specifically comprises: S1, pre-treating crude fish oil, wherein an adsorbent is added to crude fish oil, the crude fish oil is stirred and adsorbed by a thermomagnetic stirrer, thermal insulation stirring is performed for 30-40 min, the fish oil is cooled to a room temperature, the cooled fish oil is filtered to remove the adsorbent, and the obtained fish oil is used for spare; S2, carrying out a pre-esterification reaction, wherein the prepared fish oil is pumped into a reaction kettle, a uniformly-mixed mixture of an acid catalyst and ethanol is added to the reaction kettle, condensation water is introduced while stirring is performed, and the acid catalyst can catalyze the pre-esterification reaction of the fish oil under an ethanol reflux state to reduce the acid value of the fish oil; S3, carrying out an esterification reaction, wherein the fish oil obtained by the pre-esterification reaction in the step S2 is pumped into a reaction distillation tower, and an esterification reaction for fish oil refining and distillation concentration are synchronously performed in the reaction distillation tower, and the esterification reaction is an enzyme and alkali combined catalytic reaction; and S4, carrying out freeze decolorization and deoxidation on the fish oil prepared by the esterification reaction in the step S3 to obtain the ethyl ester type fish oil.

Description

technical field [0001] The invention belongs to the technical field of food processing, and in particular relates to an ethyl ester type fish oil refining process. Background technique [0002] Fish oil is the general term for all oils in fish, including body oil, liver oil and brain oil, etc. The main fish oil is a kind of oil extracted from fatty fish, which contains a large amount of unsaturated fatty acids, has anti-inflammatory and blood lipid regulation, etc. health benefits. Crude fish oil is also called hairy fish oil, because it contains a certain amount of impurities such as water, impurities, colloid, fish body protein and free fatty acids, its acid value is high, its color is deep, and it is accompanied by a strong fishy smell , so it needs to be refined and reach a certain quality index before it can be used. The commonly used fish oil refining process is: crude fish oil-filtration-degumming-washing-drying-decolorization-winterization-deodorization-modulation. ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C11B3/10C11C3/04
CPCC11B3/10C11C3/04
Inventor 陈晓军邵东平
Owner 福建高龙海洋生物工程有限公司
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