Unlock instant, AI-driven research and patent intelligence for your innovation.

Copper rod production method and system

A production method and production system technology, applied in the direction of coating, metal material coating process, metal rolling, etc., can solve the problems of unqualified copper rod product quality, long time-consuming copper rod production, and increased copper rod time, etc., to achieve The product variety is rich, the effect of solving crystal loosening and improving production efficiency

Pending Publication Date: 2019-04-12
HANGZHOU FUTONG ELECTRIC WIRE & CABLE
View PDF0 Cites 8 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the complicated production process of the dip coating method, the production of copper rods takes a long time, which undoubtedly increases the time of the entire copper rod production process, and the production efficiency is low
Moreover, the repeated dip coating of the copper rod is also easy to trap air bubbles in the copper rod, resulting in unqualified copper rod product quality.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Copper rod production method and system
  • Copper rod production method and system
  • Copper rod production method and system

Examples

Experimental program
Comparison scheme
Effect test

no. 1 example

[0029] Such as figure 1 shown, including the following steps:

[0030] Step S10, such as figure 2 , Figure 4 As shown, copper material 10 (electrolytic copper) is added into a smelting device and melted to obtain molten copper. Wherein, the smelting device includes a preheating furnace 20 , a melting furnace 30 , a chute 110 , and a first holding furnace 40 connected in sequence. The combustible gas is fed into the preheating furnace 20, and the copper material 10 is transported to the preheating furnace 20 for combustion and preheating, and the surface attachments of the copper material 10 are burned off. Specifically, the incomplete combustion reaction (partial cracking) is carried out in the preheating furnace 20, and the incomplete combustion reaction is an exothermic reaction, so the preheating furnace 20 does not need external heat energy, and the heat generated by its own combustion can make the reaction continue. . The preheating furnace 20 and the melting furna...

no. 2 example

[0038] Such as image 3 , Figure 5 As shown, on the basis of the first embodiment, a second hollow crystallizer 120 is also provided. When the output speed of the first primary casting rod is greater than the output speed of the intermediate casting rod, the copper liquid is also controlled to crystallize to the second hollow The device 120 transports. Specifically, a second hollow crystallizer 120 is installed in the second holding furnace 90, and the copper liquid 100 is condensed into a solid in the second hollow crystallizer 120, and the upper end of the solid is pulled upward by a traction mechanism to form a second primary casting rod. The second primary casting rod undergoes a cold rolling process and a coil forming process to produce a finished copper rod. Specifically, since the first hollow crystallizer 80 needs to ensure a certain output speed when crystallizing the first primary casting rod. The output speed of the produced first primary cast rods may be faster...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a copper rod production method and system. The method comprises the following steps that a copper material is added into a smelting device to be molten to obtain a copper liquid, the copper liquid is led to a first hollow crystallizer and a dip coating chamber, the copper liquid is condensed into a solid in the first hollow crystallizer, the upper end of the solid is pulledupwards by a traction mechanism, and a first primary casting rod is formed; the first primary casting rod is sent into the dip coating chamber containing the copper liquid, the copper liquid is attached to the surface of the first primary casting rod, and a intermediate casting rod is formed; and the intermediate casting rod is cooled, the cooled intermediate casting rod is subjected to hot rolling treatment to generate a copper rod, and the copper rod is wound into a ring. According to the method, the problems of low production efficiency and insufficient capacity of a dip coating method aresolved; different production modes can be selected according to different quality requirements of the copper rod, and the type of products is richened; the elongation rate of the copper rod is also obviously improved, and the copper rod product has no bubble phenomenon on the surface after annealing when being processed into flat wires.

Description

technical field [0001] The invention relates to the technical field of copper rod production, in particular to a copper rod production method and system. Background technique [0002] The production method of the copper rod by the dip coating method is to remove the parent rod from the surface oxide scale, and pass it through a container containing a copper liquid at a constant speed from bottom to top. Because there is a temperature difference between the core rod and the copper liquid, the mother rod will absorb a lot of heat when passing through the copper liquid, and the copper liquid will evenly adhere to the surface of the core rod to form a new cast rod, which is then processed into the required cast rod by hot rolling. product size. The process can be adjusted online from the copper plate input to the smelting process, dip coating process, and finally to the rolling mill process, rolling to the required product specifications. The whole line adopts a reducing atmosp...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B22D11/14C23C2/04C23C2/36B21C37/04B21B1/16
CPCC23C2/04C23C2/36B21B1/16B21C37/04B22D11/145
Inventor 黄晓鹏汤军沈校军俞卫民杨斌
Owner HANGZHOU FUTONG ELECTRIC WIRE & CABLE