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Electrostatic minimum quantity lubrication device

A technology of micro-lubrication and charging device, which is applied in the direction of metal processing machinery parts, maintenance and safety accessories, metal processing equipment, etc. It can solve the problems of poor processing performance, high oil mist concentration, and overall excessive size, and achieve small particle size and wetting angle, high cooling and lubricating ability, and simplified post-processing effects

Pending Publication Date: 2019-07-09
ZHEJIANG UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 1. Since the droplet breakage is only carried out under the action of aerodynamic force, the particle size of the droplet is unstable, sometimes the whole is too large, sometimes the size is mixed, and the uniformity is low
If the droplet size is too large, the lubrication and cooling effect will deteriorate, resulting in poor overall processing performance of the workpiece, and the low uniformity of the droplet size will make the lubrication effect unstable, resulting in poor surface quality of the workpiece
[0006] 2. The heat dissipation performance of the minimum quantity lubrication method is poor, which leads to poor processing performance and unsatisfactory processing effect when processing difficult-to-machine materials with high hardness and poor heat dissipation, such as titanium alloys, high-temperature alloys, and stainless steel.
[0007] 3. The broken small droplets quickly impact the processing surface under the action of high-pressure air. Due to the force, some of the droplets that do not participate in cooling and lubrication will be suspended in the air, resulting in excessive concentration of oil mist generated during processing. The small droplets in these oil mist are extremely harmful to the skin and respiratory system of the human body
Similar invention patent: cutting fluid aerosol micro-lubrication method and device (patent number: CN103084919B) discloses a method of electrostatic micro-lubrication, and proposes a device; aerosol charging device for electrostatic micro-lubrication (CN108214090A) discloses An aerosol charging device has been developed. The charging device and liquid supply device of similar devices are less integrated, and the gas-liquid-electric multiple channels are more complicated.

Method used

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Embodiment Construction

[0026] Embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings.

[0027] An electrostatic micro-lubrication device according to an embodiment of the present invention is characterized in that it includes a box body 12, an electrostatic generating device 1, a liquid supply device 2, a second air pipe 14, a gas-liquid-electric confluence device 11, and a gas-liquid-electric transmission pipe 17. Charging device 18, nozzle 19; gas-liquid-electric confluence device 11 is installed in the box body 12, the material used is POM material with good insulation and processability, and one end is provided with a liquid inlet, an air inlet, and a power inlet. The other end is provided with gas, liquid and electricity outlets, and each port is connected to various pipelines through joints. Electrostatic generator 1 includes an electrostatic generator and an overload protection device. The electrostatic generator can provid...

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Abstract

The invention provides an electrostatic minimum quantity lubrication device which comprises an electrostatic generation device, a liquid supply device, a gas-liquid electric converging device, a gas-liquid electric conveying pipe, a charging device and a nozzle. The electrostatic generation device comprises an electrostatic generator and a conveying electric wire and is powered on by a power source, and high voltages are conveyed to the gas-liquid electric converging device through the conveying electric wire. The liquid supply device is composed of a liquid storage box, a first liquid pipe and a liquid supply pump, and output lubricating liquid is conveyed to the gas-liquid electric converging device through the first liquid pipe. An outer gas source conveys high-pressure gas to the gas-liquid electric converging device through a first gas pipe. Through the gas-liquid electric converging device and the charging device, the lubricating liquid is charged, and charged fog is sprayed out.The electrostatic minimum quantity lubrication device has the advantages of being compact in structure, high in integration level, convenient to mount and the like.

Description

technical field [0001] The invention relates to the technical field of mechanical lubricating liquid supply devices, in particular to an electrostatic micro-quantity lubrication device. Background technique [0002] In traditional machining, lubricating fluid is widely used in order to reduce the machining temperature, prolong the tool life, and improve the surface finish and dimensional accuracy of the workpiece. The lubricating fluid is generally poured to lubricate and cool the processing area. Disposal of lubricating fluid waste is extremely difficult due to the use of different types of chemical additives in the lubricating fluid. While lubricating fluid brings benefits to the machinery manufacturing industry, it also produces unfavorable factors such as resource consumption, environmental pollution and impact on employee health. So we hope to find a new lubrication method that can improve the negative effects caused by excessive use of lubricating fluid in machining....

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23Q11/10
CPCB23Q11/1046B23Q11/1061
Inventor 许雪峰胡晓冬冯伯华赵阳阳吕涛
Owner ZHEJIANG UNIV OF TECH
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