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Preparation method of stone-texture-imitated die, and method for manufacturing quartz stone plate through using stone-texture-imitated die

A technology for manufacturing quartz stone slabs and molds, which is applied in the field of artificial quartz stone processing, can solve the problems of unnatural cutting texture, complicated production process, low preparation efficiency, etc., and achieves the effect of saving time, compact preparation process and easy operation.

Inactive Publication Date: 2019-07-19
GUANGDONG BANNER NEW MATERIAL TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, in the production process of imitation stone texture quartz slabs, the preparation method of quartz slab molds still stays in a more traditional way. The particles imitating the stone texture are pasted on the slab, and then the slurry is spread to obtain texture dents, but the mold The production process is complicated, the pattern obtained is single, and the adhesive fails after repeated use, resulting in undurable
Traditional metal templates imitating stone texture are cut by hand, which greatly improves the durability of the mold, but its preparation efficiency is low, and the cut texture is unnatural, which has received great restrictions in actual production

Method used

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  • Preparation method of stone-texture-imitated die, and method for manufacturing quartz stone plate through using stone-texture-imitated die
  • Preparation method of stone-texture-imitated die, and method for manufacturing quartz stone plate through using stone-texture-imitated die
  • Preparation method of stone-texture-imitated die, and method for manufacturing quartz stone plate through using stone-texture-imitated die

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preparation example Construction

[0035] The present invention provides a kind of preparation method of imitation stone texture mould, comprising the following steps:

[0036] (a) Scan the texture of the stone, print it on paper, draw and adjust the texture outline with a pen according to the texture on the paper, obtain the draft of the texture pattern of the quartz stone slab to be produced, and make a CAD drawing;

[0037] (b) Import the CAD drawing into the CNC software of the water jet cutting machine, set the water jet program, set the cutting route, and select the cutting point;

[0038] (c) Fix the board to be cut on the water jet cutting table, turn on the water jet cutting machine, and the cutter head will cut according to the cutting route. After the cutting board is cut, a non-stone texture area 1 and a stone texture area 2 will be formed. The stone texture area 1 forms a hollow 4, and the remaining stone texture area 2 is a cut piece, which is consistent with the texture of the CAD drawing, such a...

Embodiment

[0073] 1. Preparation of imitation stone texture mold:

[0074] (a) Scan the texture of the stone, print it on paper, draw and adjust the texture outline with a pen according to the texture on the paper, obtain the draft of the texture pattern of the quartz stone slab to be produced, and make a CAD drawing;

[0075] (b) Import the CAD drawing into the numerical control software of the water jet cutting machine to generate the water jet program: the jetting pressure is 200MPa, the cutting speed is 100mm / min, the cutting route is set, and the cutting point is selected;

[0076] (c) Fix the PE board to be cut on the water jet cutting table, select a 0.4mm cutter head, and mix sand into the water ejected from the cutter head. The particle size of the sand is 400 mesh, and the flow rate of the sand is controlled at 0.3kg when adding the sand. / min. Turn on the waterjet cutting machine, and the cutter head performs three-dimensional cutting according to the cutting route. After the...

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Abstract

The invention provides a preparation method of a stone-texture-imitated die. The preparation method of the stone-texture-imitated die comprises the following steps of (a) making a stone texture obtained through scanning into a computer aided design (CAD) drawing; (b) setting a moving path and an entry point; (c) cutting to obtain a cutting piece according to the moving path; and (d) trimming, flushing, air-drying, and obtaining the stone-texture-imitated die. The preparation method of the stone-texture-imitated die has the characteristics of automation, convenience and quickness in manufacturing process, diversity and reality in die drawing, and simple and durable die structure. The invention further provides a method for manufacturing a quartz stone plate through using the stone-texture-imitated die. The method comprises the following steps of (A) preparing the die; (B) distributing main materials on hollow-out parts of the die, and lifting the die after curing and forming; (C) filling the main materials in sunken parts of a curing piece; (D) vacuum pressing, curing and standing; and (E) trimming, grinding and polishing to obtain a quartz stone plate finished product. The method for manufacturing the quartz stone plate through using the stone-texture-imitated die has the characteristics of simplicity and convenience in operation, time saving, and reality and diversity of the finished product drawing.

Description

technical field [0001] The invention relates to the preparation of a stone imitation texture mold and a method for manufacturing a quartz slab using the mold, which belongs to the technical field of artificial quartz stone processing. Background technique [0002] In recent years, with the development of the national economy and the improvement of people's quality of life, quartz stone products with imitation stone texture have been more and more recognized by the market, and gradually entered ordinary homes, hotels and commercial buildings, and the market prospect is good. [0003] At present, in the production process of imitation stone texture quartz slabs, the preparation method of quartz slab molds still stays in a more traditional way. The particles imitating the stone texture are pasted on the slab, and then the slurry is spread to obtain texture dents, but the mold The manufacturing process is complicated, the pattern obtained is single, and the adhesive fails after ...

Claims

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Application Information

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IPC IPC(8): B29C33/38B29C67/24B29K67/00B29K103/08B29K105/00
CPCB29C33/3835B29C33/3842B29C67/243B29K2067/06B29K2103/08B29K2105/0005
Inventor 邓永权李勇黄炳柱练旺何海光
Owner GUANGDONG BANNER NEW MATERIAL TECH
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