A Method for Controlling Dimensional Accuracy of Wire Rod Rolling

A dimensional accuracy, wire rod rolling technology, applied in metal rolling, metal rolling, rolling mill control devices, etc., can solve the problems of dimensional accuracy fluctuation, yield loss, drawing steel necking, etc., to reduce rolling breakage , the effect of stabilizing rolling production and improving production efficiency

Active Publication Date: 2020-10-30
北京勤泽鸿翔冶金科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the fluctuation of dimensional accuracy in the process of producing small-size wire rod products has always plagued steel mills. Sometimes, in order to meet the needs of users, it is necessary to cut the head and tail for more than 30 turns, and the yield loss is about 0.1%.
Even if the production line is equipped with high-precision heavy-duty rolling mills and reducing and sizing equipment, there is still excessive tension between the reducing machine and the sizing machine, resulting in necking and breaking of the drawn steel

Method used

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  • A Method for Controlling Dimensional Accuracy of Wire Rod Rolling
  • A Method for Controlling Dimensional Accuracy of Wire Rod Rolling
  • A Method for Controlling Dimensional Accuracy of Wire Rod Rolling

Examples

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Effect test

Embodiment 1

[0071]Using the method of the present invention for production In the welding line ER70S-6, the roll diameter difference of the first reducing machine and the second reducing machine before the control product is 0.2mm, and the roll diameter difference of the first sizing machine and the second sizing machine is 0.1. mm. Control the roll diameter ratio of the reducing and sizing mill, and the roll diameter ratio of two adjacent reducers and one sizing machine is 220 / 150. Reasonably control the amount of steel passing through the rolls and guides. The amount of steel passing through the rolls of the reducer should not exceed 1,100 tons, the amount of steel passing through the rolls of the sizing machine should not exceed 700 tons, and the guide time should be 3 hours. The temperature of reducing and sizing rolling in the first four frames of the finished product is controlled at 920 ° C, and the tensile strength of the material is 150 MPa at this temperature. The extension c...

Embodiment 2

[0076] Using the method of the present invention for production In the welding line 82A, the roll diameter difference of the first reducing machine and the second reducing machine before the control product is 0.1mm, and the roll diameter difference of the first sizing machine and the second sizing machine is 0.1mm. Control the roll diameter ratio of the reducing and sizing mill before the finished product, and the roll diameter ratio of two adjacent reducers and one sizing machine is 220.2 / 150.1. Reasonably control the amount of steel passing through the rolls and guides. The amount of steel passing through the rolls of the reducer should not exceed 1200 tons, and the amount of steel passing through the rolls of the sizing machine should not exceed 800 tons. The tensile strength of the material at this temperature is 170MPa, and the guide time is 3 hours. The reducing and sizing rolling temperature of the first four frames of the finished product is controlled at 880°C, the ...

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Abstract

The invention provides a method of controlling wire rod rolling dimensional precision. The method comprises the following steps: (1) determining the roller diameter difference of rollers before rolling, reducing the roller diameter proportion of a reducing sizing rolling mill, the speed ratio difference of a reducing sizing mill unit, the guiding steel passing quantity and the rolling temperature;and (2) starting steel rolling, and controlling the vibrating value of the rolling mill, the rolling coefficient of elongation, the clutch shift, the speed ratio of the clutch and the advance coefficient of a spinning machine in the steel rolling process. The method can solve the problem that tension of the reducing sizing mill unit in a high speed rolling process is unstable, and improves the steel rolling speed and the product precision.

Description

technical field [0001] The invention relates to the technical field of metal material processing, in particular to a method for controlling the dimensional accuracy of wire rod rolling. Background technique [0002] Great power manufacturing and national strategies require a large number of high-quality special steel wires, whose surface and dimensional accuracy have always been the focus of users' attention. At present, the user's requirements for surface quality defects have reached a depth of 20μm, and the full coverage of wire rods can be detected through online eddy current flaw detection; the requirements for dimensional accuracy range from B-grade accuracy to 100% C-grade accuracy, and the dimensional fluctuation is within ±0.1mm. In the production process of steel mills, due to the direct connection between output and efficiency, it is urgent to solve the problem of high precision in the high-speed production process. [0003] In order to achieve the purpose of high...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21B1/18B21B37/16B21B37/52
CPCB21B1/18B21B37/16B21B37/52
Inventor 任冬冬孙佳杜少欣佟秀俊佟春梅
Owner 北京勤泽鸿翔冶金科技有限公司
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