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Pipe crescent notch punching combination unit, production line and method

A combined unit and production line technology, applied in the direction of manufacturing tools, other manufacturing equipment/tools, etc., can solve the problems of uneven gap between pipes and intersecting lines, high labor intensity of personnel, low efficiency of pre-positioning and sizing, and achieve improvement Processing efficiency and quality, high degree of equipment automation, and the effect of improving equipment utilization

Active Publication Date: 2019-07-30
山东金博利达精密机械有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, all walks of life are based on modular, combined, standardized, and general-purpose manufacturing concepts, making the application of automation equipment increasingly widespread, but the construction of overall automated production lines for certain industries cannot meet the needs of market development.
The traditional cutting and punching of round pipes all use manual handling and loading, manual sawing, and manual punching, which is labor-intensive and low in efficiency. The efficiency of pre-positioning and sizing is too low and the accuracy is poor, which does not match the characteristics of modern automated production.
[0003] Using manual sawing method, after sawing, the burrs are large, the size error is large, and manual assistance is required for grinding, and it requires the cooperation of multiple people to complete the operation. The manual labor intensity is high, the working environment is harsh, and the production efficiency is low; the artificial crescent gap punching method is adopted. , punching once, moving once at a fixed length manually, continuous punching cannot be completed, and the burrs after arc punching are large, the parallelism of the zinc flow holes at both ends of the round tube is poor, the error of the tube length is large, the consistency of the punching arc is poor, and the tube and the intersecting line The gap is uneven, and manual auxiliary grinding is required in the follow-up, which cannot meet the needs of robot automation welding, and the labor intensity of personnel is high, and the production efficiency is low, so it is difficult to achieve mass production
[0004] The inventor believes that the current round pipe processing method can no longer meet the needs of modern process automation production

Method used

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  • Pipe crescent notch punching combination unit, production line and method
  • Pipe crescent notch punching combination unit, production line and method
  • Pipe crescent notch punching combination unit, production line and method

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Effect test

Embodiment 1

[0037] The pipe material crescent notch punching combination unit is used in this embodiment for an ultra-long round pipe. The ultra-long round pipe generally refers to a round pipe with a length of more than six meters, including a cutting mechanism, a power rolling mechanism and a punching mechanism arranged in sequence. , the punching mechanism is also provided with a turning mechanism, the punching mechanism has at least 2 stations, the turning mechanism is arranged between the 2 stations, when cutting the super long round tube, the cutting mechanism The super-long round tube is cut; after cutting, the super-long round tube enters the punching mechanism through the power rolling mechanism, and the execution end of the punching mechanism can divide the super-long round tube into two stations for punching.

[0038] Further, the overturning mechanism includes a power part and an execution part, the power part is connected to and drives the execution part, the execution part in...

Embodiment 2

[0044] Embodiment 2 discloses an ultra-long circular pipe crescent notch punching combination production line, including the pipe material crescent notch punching combination unit as described in embodiment 1, and also includes a feeding mechanism, a material sorting mechanism, a feeding mechanism, a clamping mechanism, a positioning Mechanism and controller, the feeding mechanism, material sorting mechanism, and feeding mechanism are arranged in sequence, the clamping mechanism and positioning mechanism are arranged on both sides of the feeding mechanism, and the controller is connected to the feeding mechanism , Material handling mechanism, feeding mechanism, clamping mechanism and positioning mechanism, the round tube can roll along the feeding mechanism in rows to the feeding mechanism.

[0045] The feeding mechanism is a flexible feeding mechanism. The feeding assembly includes a feeding frame and a guide rail arranged on the frame. The sports car is installed on the guide...

Embodiment 3

[0057] Embodiment 3 discloses a super-long circular tube crescent notch blanking method based on Embodiment 2, comprising the following steps:

[0058] 1) The feeding mechanism is started, and the pipe is automatically loaded;

[0059] 2) A plurality of pipes enter the material handling frame, and the feeder moves the plurality of pipes to the feeding mechanism at the same time, and the plurality of pipes enter the feeding mechanism, and the clamping mechanism clamps the pipes;

[0060] 3) The cutting mechanism cuts the pipe;

[0061] 4) The cut round tube falls into the power rolling mechanism, and is driven by the power rolling mechanism to continue to move to the silo. The first station of the punching mechanism performs punching, and the round tube passes through the turning mechanism Flip over, the second station of the punching mechanism punches out;

[0062] 5) After the pipe processing is completed, the material is dropped to the finished product silo.

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Abstract

The invention discloses a pipe crescent notch punching combination unit, production line and method. A cutting mechanism, a power material rolling mechanism and a punching mechanism are included and sequentially arranged. The punching mechanism is further provided with an overturning mechanism and at least provided with two stations. The overturning mechanism is arranged between the two stations.When an ultra-long circular pipe is cut, the cutting mechanism cuts the ultra-long circular pipe. After cutting is finished, the ultra-long circular pipe enters the punching mechanism through the power material rolling mechanism. The executing end of the punching mechanism can punch the ultra-long circular pipe with two stations. Through implementation of the pipe crescent notch punching combination unit, ultra-long circular pipe feeding, tidying, fixed-length feeding, saw cutting and crescent notch punching are effectively integrated, and the equipment automation degree is high.

Description

technical field [0001] The invention relates to the field of automated integrated units, in particular to a pipe crescent notch punching combined unit, production line and method. Background technique [0002] At present, all walks of life are based on modular, combined, standardized, and general-purpose manufacturing concepts, making automation equipment more and more widely used, but the construction of overall automated production lines for certain industries cannot meet the needs of market development. The traditional cutting and punching of round pipes all use manual handling and loading, manual sawing, and manual punching, which is labor-intensive and low in efficiency. The efficiency of pre-positioning and sizing is too low and the accuracy is poor, which does not match the characteristics of modern automated production. . [0003] Using manual sawing method, after sawing, the burrs are large, the size error is large, and manual assistance is required for grinding, a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P23/04
CPCB23P23/04
Inventor 李广君冯显英李彬丰亭
Owner 山东金博利达精密机械有限公司
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