Unlock instant, AI-driven research and patent intelligence for your innovation.

Gradient cemented carbide and preparation method and application thereof

A cemented carbide, gradient technology, applied to other manufacturing equipment/tools, turbines, engine components, etc., to achieve high hardness and toughness

Active Publication Date: 2019-08-02
HENAN UNIV OF SCI & TECH
View PDF3 Cites 7 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Although Ni 3 Al can replace Co as the binder phase in WC-based cemented carbide and Ti(C,N)-based cermets, but how to use Ni 3 When Al is the binder phase, WC-Ti(C,N)-based gradient cemented carbide without β layer still has high comprehensive properties such as high hardness and toughness, which still needs further research.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Gradient cemented carbide and preparation method and application thereof
  • Gradient cemented carbide and preparation method and application thereof
  • Gradient cemented carbide and preparation method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0027] The preparation method of gradient cemented carbide of the present invention comprises the following steps:

[0028] (1) Mix the raw material powders evenly, and add the molding agent to obtain the mixture powder; the raw material powders are: WC powder, Ni 3 Al powder, Ti(C,N) powder, TiC powder, B powder and W powder or graphite powder;

[0029] (2) Compressing the mixture powder at 200-300 MPa to obtain a green compact;

[0030] (3) Put the compact in N 2 Warm up to 1320-1370°C under protection, keep warm for 1-2 hours, and then cool with the furnace to obtain a pre-sintered sample; heat the pre-sintered sample to 1420-1450°C under vacuum, keep it for 1-2 hours, and cool with the furnace to get Gradient carbide.

[0031] The raw material powder is weighed according to the mass percentage of the following elements: C: 5.8-6.1%, Ni: 5.2-10.4%, Al: 0.8-1.6%, Ti: 3-6%, N: 0.1-0.4%, B: 0.04~0.1%, the rest is W. When weighing the raw material powder, use W powder or g...

Embodiment 1

[0039] The preparation method of the gradient cemented carbide of the present embodiment comprises the following steps:

[0040] (1) WC powder, Ni 3 Al powder, Ti(C, N) powder (the quality of N accounts for 30% of the total mass of C and N), TiC powder, B powder and W powder (each raw material powder is batched according to the mass percentage shown in Table 1, after batching The mass percent of each element is: C: 6.1%, Ni: 5.2%, Al: 0.8%, Ti: 3%, N: 0.1%, B: 0.04%, and the rest is W) adding it into a ball mill for ball milling to obtain a mixture, After the ball milling, add paraffin wax with a mass of 1% of the mass of the mixture as a molding agent, and then dry at 90°C for 4 hours to obtain a mixture powder; the ratio of the ball to the total mass of the raw material powder during ball milling is 8:1, The medium is alcohol, the ball milling speed is 220r / min, and the ball milling time is 36h;

[0041] (2) molding the mixture powder under a pressure of 300MPa to obtain a...

Embodiment 2

[0044] The preparation method of the gradient cemented carbide of the present embodiment comprises the following steps:

[0045] (1) WC powder, Ni 3 Al powder, Ti(C, N) powder (the quality of N accounts for 30% of the total mass of C and N), TiC powder, B powder and W powder (each raw material powder is batched according to the mass percentage shown in Table 1, after batching The mass percent of each element is: C: 6.0%, Ni: 6.93%, Al: 1.07%, Ti: 4%, N: 0.2%, B: 0.06%, and the rest is W) adding it into a ball mill for ball milling to obtain a mixture, After the ball milling, add paraffin wax with a mass of 1% of the mass of the mixture as a molding agent, and then dry at 85°C for 6 hours to obtain a mixture powder; the ratio of the ball to the total mass of the raw material powder is 7:1 during ball milling The medium is alcohol, the ball milling speed is 240r / min, and the ball milling time is 32h;

[0046] (2) molding the mixture powder under a pressure of 250MPa to obtain ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Thicknessaaaaaaaaaa
Thicknessaaaaaaaaaa
Thicknessaaaaaaaaaa
Login to View More

Abstract

The invention belongs to the technical field of an alloy material, in particular to a gradient cemented carbide and a preparation method and an application thereof. The preparation method of the gradient cemented carbide provided by the invention comprises the following steps of: uniformly mixing raw material powder, obtaining mixture powder after adding a forming agent; wherein the raw material powder is WC powder, Ni3Al powder, Ti(C,N) powder, TiC powder, B powder, and W powder or graphite powder; pressing and forming the mixture powder at 200-300 MPa to obtain a compact; heating the compactto 1320-1370 DEG C under N2 protection, and after insulating for 1-2h, cooling the compact along the furnace to obtain a pre-sintered sample; heating the pre-sintered sample to 1420-1450 DEG C undervacuum, and after insulating for 1-2h, cooling the sample along the furance so as to obtain the gradient cemented carbide. The gradient cemented carbide prepared by the method provided by the invention can be used for coating cutting tools; compared with the traditional gradient cemented carbide cutting tools, the gradient cemented carbide can reduce the environmental toxicity and has high hardness and good toughness, and the oxidation resistance and high temperature resistance are remarkably improved.

Description

technical field [0001] The invention belongs to the technical field of alloy materials, and in particular relates to a gradient cemented carbide and its preparation method and application. Background technique [0002] Coating a metal or non-metallic compound coating with good wear resistance on the surface of the cemented carbide cutting tool substrate is an effective method to improve the performance of the tool, but the thermal expansion coefficient of the coated coating is different from that of the cemented carbide substrate. Due to the effect of thermal stress, the cutting tool is easy to induce cracks during the cooling process and lead to material failure. At present, the nitrogen-containing cemented carbide substrate is usually denitrified and sintered to form a gradient layer (de-β layer) to avoid material failure due to the generation and propagation of cracks. At present, the initial composition of most β-degraded cemented carbides at home and abroad is WC-Ti(C,...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C22C29/02C22C1/05B22F5/00
CPCB22F5/00B22F2005/001B22F2998/10B22F2999/00C22C1/051C22C29/005C22C29/02B22F2009/043B22F3/02B22F3/101B22F2207/03
Inventor 陈冲杜勇魏世忠潘昆明徐流杰周玉成李秀青张程毛丰王晓东熊美王长记
Owner HENAN UNIV OF SCI & TECH