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Method for removing tungsten carbide wear-resistant coating

A wear-resistant coating, tungsten carbide technology, applied in the field of removing tungsten carbide coating on aluminum alloy, can solve the problems of damage to the base material of parts, inability to further grind, and high hardness of the coating

Inactive Publication Date: 2019-09-27
HARBIN DONGAN ENGINE GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The hardness of the coating is very high, and some local damage phenomena such as local pinholes and brittle peeling often appear during the production and processing process. Once the local damage of the coating occurs, the coating is generally removed by grinding. This method will not only damage the base material of the part, but once the grinding wheel touches the base material, the aluminum alloy with good ductility will also stick to the grinding wheel, making it impossible to grind further
At present, once the tungsten carbide coating on aluminum alloy parts of existing aviation products is damaged, it is generally downgraded or scrapped.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] The working surface of the automatic tilter guide cylinder on the helicopter transmission system needs to be sprayed with tungsten carbide coating. Once damage occurs during work, the tungsten carbide coating needs to be removed non-destructively.

[0021] Implementation process

[0022] (1) Use acetone to degrease and scrub the sprayed surface of the parts;

[0023] (2) Protect the non-sprayed surface with high temperature resistant tape and special protective tooling;

[0024] (3) Removal parameters: cathode: lead plate, cathode area: workpiece anode area is 2:1. Power supply: DC power supply, the voltage is 25V. Solution parameters: chromic anhydride (CrO 3 ) 50g / L; temperature 45°C; voltage 19.5V ~ 20V, under this voltage, aluminum alloy and chromic anhydride can be anodized well. After the electrolysis is energized, the voltage is gradually increased to 19.5V ~ 20V within 5 minutes. Keep the voltage stable during the electrolysis process. With the prolongation...

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PUM

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Abstract

The invention relates to a technology of metal surface coating removal, in particular to a method for removing a tungsten carbide wear-resistant coating. According to the method for removing the tungsten carbide wear-resistant coating, a chromic anhydride electrolyte is utilized, the tungsten carbide wear-resistant coating on the surface of an aluminum alloy is removed in an electrolysis manner, and a chromic acid anode oxide film is formed on the surface of the aluminum alloy. The chromic anhydride concentration of the chromic anhydride electrolyte ranges from 20 g / L to 70 g / L, and the electrolytic voltage ranges from 19.5 V to 50 V. According to the method, the electrolytic removal rate of the coating can be controlled by controlling the voltage in the electrolytic process; and meanwhile, after the tungsten carbide coating is completely removed, the anode oxide film flayer ranging from 0.002 micrometer to 0.005 micrometer is formed on the surface of the aluminum alloy, the aluminum alloy cannot be electrolyzed, and part basic damage can be controlled to be 0.01 mm or below.

Description

technical field [0001] The invention relates to a metal surface coating removal technology, in particular to a method for removing a tungsten carbide coating on an aluminum alloy. Background technique [0002] Aviation parts often use lightweight aluminum alloys, but aluminum alloys are generally not wear-resistant. In order to achieve their functional properties, it is often necessary to spray a layer of tungsten carbide coating on the surface of aluminum alloys. The hardness of the coating is very high, and some local damage phenomena such as local pinholes and brittle peeling often appear during the production and processing process. Once the local damage of the coating occurs, the coating is generally removed by grinding, but with this This method will not only damage the base material of the part, but once the grinding wheel touches the base material, the aluminum alloy with good ductility will also be bonded to the grinding wheel, making further grinding impossible. A...

Claims

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Application Information

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IPC IPC(8): C25F5/00C25D11/06
CPCC25D11/06C25F5/00
Inventor 孙忠武宋丙红张旭师玉英曾西军张宇慧
Owner HARBIN DONGAN ENGINE GRP