Full automatic production system of large-diameter wear-resistant steel ball
A fully automated, production system technology, applied in the direction of engine components, chemical instruments and methods, cleaning methods and appliances, etc., can solve the problems of poor consistency of wear-resistant steel balls, low manufacturing precision, low work efficiency, etc., and achieve consistency High, small footprint, the effect of improving production efficiency
Pending Publication Date: 2019-11-12
WUHAN NEWWISH TECH
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Problems solved by technology
The weight of the steel ball reaches 10-30kg, and the diameter of the steel ball reaches 120-160mm. The labor intensity is very high. It takes 10 people to complete this part of the work. The consistency of the grinding steel ball is poor, and the manufacturing precision is not high
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[0029] In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute a conflict with each other.
[0030] figure 1 It is a schematic diagram of the overall structure of a fully automated production system for large-diameter wear-resistant steel balls according to an embodiment of the present invention. Such as figure 1 As shown, the fully automated production system for large-diameter wear-resistant steel balls includes a pretreatment unit, a transfer unit and a forging unit. The fully aut...
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Abstract
The invention discloses a full automatic production system of a large-diameter wear-resistant steel ball. The system comprises a pretreatment unit, a transit transportation unit and a forging moldingunit, wherein the pretreatment unit comprises a natural gas heating furnace (1) and a roller way (2), the natural gas heating furnace (1) is provided with a feeding port and a discharging port, and the roller way (2) is connected with the discharging port; the transit transportation unit comprises a bar material cutting module, wherein the bar material cutting module comprises a bar stock cuttingdevice (5) which butts the roller way (2) so as to cut a long heated bar stock into a short one; and the forging molding unit comprises an electric screw press (9), a mold (10) and a rounding machine(12). According to the system, the screw press is adopted to carry out forging and molding, thus completing full automatic production of the large-diameter wear-resistant steel ball, and only one operator is required to complete such part of work; and the system structure is simplified, thus greatly improving production efficiency of the wear-resistant steel ball, and meanwhile an occupied area issmall, produced wear-resistant steel balls are high in uniformity, so that the product quality is high.
Description
technical field [0001] Embodiments of the present invention belong to the field of automatic forging production lines, and more specifically, relate to a fully automatic production system for large-diameter wear-resistant steel balls. Background technique [0002] According to the production and processing technology, steel balls are divided into grinding steel balls, forged steel balls, and cast steel balls; according to the processing materials, they are divided into bearing steel balls, stainless steel balls, carbon steel balls, alloy balls, etc. Among them, the alloy steel ball is a spherical iron alloy wear-resistant body produced by forging, spinning, rolling and casting with carbon, chromium, manganese, molybdenum, etc. as the main added metal elements. Mine balls, cement balls, etc. are the most important components. [0003] Wear-resistant steel balls, also known as wear-resistant media for grinding machines, are consumables. The main purpose is to grind materials ...
Claims
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IPC IPC(8): B21K1/02B21J1/06B21K27/06B23Q7/12B23Q7/08B08B1/02B08B1/20
CPCB21K1/02B21J1/06B21K27/06B23Q7/12B23Q7/08B08B1/12B08B1/20
Inventor 陈志林冯仪余俊刘家怀郝思汪祥曹超
Owner WUHAN NEWWISH TECH