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Ceramic fiber heat insulating material with which aluminum film is covered

A technology of ceramic fiber and thermal insulation material, which is applied in casting melt containers, manufacturing tools, metal processing equipment, etc., can solve the problems of easy warpage deformation, poor thermal insulation performance, deterioration of thermal insulation and sealing performance, etc., and achieves increased bonding Powerful, easy-to-bake effect

Inactive Publication Date: 2019-12-10
湛江市红鹰铭德新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

These materials are easy to produce a large number of cracks at high temperature and cannot be strictly sealed, and the thermal insulation performance is not good.
Especially in the later period of use, the metal frame of the tundish cover is easy to warp and deform under long-term high temperature, resulting in further deterioration of heat preservation and sealing

Method used

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  • Ceramic fiber heat insulating material with which aluminum film is covered

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] A ceramic fiber insulation material covered with an aluminum film, comprising a non-heating layer 1, the upper surface of the non-heating layer 1 is fixedly connected with a heating layer 2, and the surface of the heating layer 2 is fixedly connected with an aluminum film 3; the non-heating layer 1 is composed of The raw materials are composed of the following percentages: ceramic fiber 55%, sol binder 10%, starch 8%, clay 20% and silica powder 7%; the heating layer 2 is composed of the following percentages of raw materials: refractory fiber 50%, clay 15%, 8% starch, 2% organic binder, 1% inorganic binder, 7% alumina powder, 4% corundum powder, 2% heat insulation additive and 11% sol binder; the aluminum film 3 is an aluminum oxide film.

[0028] The refractory fiber is a high-alumina refractory fiber, with industrial alumina, high-purity silica and quartz sand as the main raw materials, and the batch materials are melt-blown or spun into fibers to obtain high-purity gl...

Embodiment 2

[0039] A ceramic fiber insulation material covered with an aluminum film, comprising a non-heating layer 1, the upper surface of the non-heating layer 1 is fixedly connected with a heating layer 2, and the surface of the heating layer 2 is fixedly connected with an aluminum film 3; the non-heating layer 1 is composed of The raw materials are composed of the following percentages: ceramic fiber 55%, sol binder 10%, starch 8%, clay 20% and silica powder 7%; the heating layer 2 is composed of the following percentages of raw materials: refractory fiber 55%, clay 10%, 8% starch, 2% organic binder, 1% inorganic binder, 7% alumina powder, 4% corundum powder, 2% heat insulation additive and 11% sol binder; the aluminum film 3 is an aluminum oxide film.

[0040] The refractory fiber is a high-alumina refractory fiber, with industrial alumina, high-purity silica and quartz sand as the main raw materials, and the batch materials are melt-blown or spun into fibers to obtain high-purity gl...

Embodiment 3

[0051] A ceramic fiber insulation material covered with an aluminum film, comprising a non-heating layer 1, the upper surface of the non-heating layer 1 is fixedly connected with a heating layer 2, and the surface of the heating layer 2 is fixedly connected with an aluminum film 3; the non-heating layer 1 is composed of The raw materials are composed of the following percentages: ceramic fiber 55%, sol binder 10%, starch 8%, clay 20% and silica powder 7%; the heating layer 2 is composed of the following percentages of raw materials: refractory fiber 53%, clay 12%, 8% starch, 2% organic binder, 1% inorganic binder, 7% alumina powder, 4% corundum powder, 2% heat insulation additive and 11% sol binder; the aluminum film 3 is an aluminum oxide film.

[0052] The refractory fiber is a high-alumina refractory fiber, with industrial alumina, high-purity silica and quartz sand as the main raw materials, and the batch materials are melt-blown or spun into fibers to obtain high-purity gl...

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Abstract

The invention discloses a ceramic fiber heat insulating material with which an aluminum film is covered. The ceramic fiber heat insulating material comprises a non-heated layer. The upper surface of the non-heated layer is fixedly connected with a heated layer, and the surface of the heated layer is fixedly connected with the aluminum film. The non-heated layer is prepared from following raw materials including 55% of ceramic fibers, 10% of a sol binding agent, 8% of starch, 20% of clay and 7% of cab-o-sil. The heated layer is prepared from following raw materials including 50%-55% of fireproof fibers, 10%-15% of clay, 8% of starch, 2% of an organic binding agent, 1% of an inorganic binding agent, 7% of aluminum oxide powder, 4% of emery powder, 2% of a heat insulating additive and 11% ofa sol binding agent. According to the ceramic fiber heat insulating material with which the aluminum film is covered, the materials of the heated layer are selected from the high-aluminum fireproof fibers, the aluminum oxide content reaches 60% or above, and the heat-resistance temperature of the heated layer reaches up to 1,400 DEG C; and through an aluminum oxide thin film layer arranged on thesurface of the heat insulating material, the bearing temperature of the heated layer of the heat insulating material and the melting point of aluminum oxide are equal and reach up to 2,054 DEG C, theheated layer can directly make contact with flames, and by means of a sol binding manner, rapid baking and continuous operation are facilitated.

Description

technical field [0001] The invention relates to the technical field of thermal insulation materials, in particular to a ceramic fiber thermal insulation material covered with an aluminum film. Background technique [0002] In order to improve the quality of continuous casting slab, many technical measures have been taken. Among them, in continuous casting, non-oxidation casting technology is mainly used to prevent secondary oxidation of molten steel, reduce inclusions in steel, improve the purity of molten steel and the quality of slab. In non-oxidation casting technology, its important part It is the steel flow in the tundish that is not secondary oxidized. In this process, it is often achieved by sealing casting. It is very necessary to carry out sealing protection on each sprue, temperature measuring port and contact with the tundish edge of the tundish cover. Traditional sealing materials are cast sheets, paints or plastics. These materials are easy to produce a larg...

Claims

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Application Information

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IPC IPC(8): B22D41/00B22D41/02B22D41/50C04B28/26C04B40/02C04B41/65C04B35/66C04B111/28C04B111/40
CPCB22D41/00B22D41/02B22D41/502C04B28/26C04B35/66C04B40/0263C04B41/009C04B41/5031C04B41/65C04B2111/28C04B2111/40C04B2201/20C04B2201/32C04B2235/3217C04B2235/3418C04B2235/349C04B2235/5216C04B2235/77C04B2235/9607C04B14/46C04B24/38C04B14/10C04B14/06C04B24/281C04B14/303C04B14/064C04B41/4529
Inventor 杜珏玉吴忠吕幽谷苗华梁许有梅陈华英黄洪超
Owner 湛江市红鹰铭德新材料科技有限公司
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