Coal-based fully-synthetic low-temperature hydraulic oil and preparation method thereof

A fully synthetic, hydraulic oil technology, applied in the field of hydraulic oil, can solve the problems of shortened oil change cycle, poor high temperature resistance, poor oxidation resistance, etc. Shear and heat and oxygen resistance, the effect of meeting the anti-foaming properties

Inactive Publication Date: 2020-04-17
SHANXI LUAN MINING GRP +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Patent CN104059741A "A kind of industrial hydraulic oil and its preparation method" adds 30-60% polyalphaolefin synthetic oil to the base oil and still needs 8-12% viscosity index improver, but the lowest pour point is only - 15°C, it is difficult to meet the low temperature start-up of hydraulic equipment in extremely cold regions
[0004] The low-viscosity mineral base oil has a light fraction, so the flash point is low, the evaporation loss is large, and the high-temperature performance is not ideal. In addition, the high-molecular-weight viscosity index improver will be sheared and degraded during long-term use, making the viscosity smaller. In addition, the mineral base oil The oil has poor oxidation resistance at high temperature and is prone to oxidative decay. The above two factors lead to shortened oil change intervals
[0005] In summary, the current main method for increasing the viscosity index of low-temperature hydraulic oil is to rely on viscosity index improvers or a large amount of poly-α-olefin synthetic oil. The oil prepared by the above method has poor shear resistance and high temperature resistance, which leads to short oil life.

Method used

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  • Coal-based fully-synthetic low-temperature hydraulic oil and preparation method thereof
  • Coal-based fully-synthetic low-temperature hydraulic oil and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] A coal-based fully synthetic low-temperature hydraulic oil obtained by reacting the following components in mass fractions: 98.0wt% base oil, 0.4wt% extreme pressure antiwear agent, 0.2wt% antioxidant, 0.5wt% metal deactivator, 0.5wt% anticorrosion and antirust agent, 0.4wt% cleaning and dispersing agent.

[0039] The base oil is composed of 90wt% coal-derived Group III+CTL4 base oil, 9wt% coal-derived polyalphaolefin PAO40 base oil and 1wt% coal-derived polyalphaolefin PAO150 base oil.

[0040] The extreme pressure antiwear agent is composed of triphenyl phosphite and isobutylene sulfur at a mass ratio of 1:4.

[0041] The antioxidant is compounded by dioctyldiphenylamine and 2,6-di-tert-butyl-p-cresol at a mass ratio of 1:2.

[0042] The metal deactivator is benzotriazole.

[0043] The anti-corrosion and anti-rust agent is calcium petroleum sulfonate.

[0044] The detergent dispersant is calcium salt of alkylphenate.

[0045] The method for preparing the low-tempe...

Embodiment 2

[0051]A coal-based fully synthetic low-temperature hydraulic oil obtained by reacting the following components in mass fractions: 99.0wt% base oil, 0.2wt% extreme pressure antiwear agent, 0.1wt% antioxidant, 0.15wt% metal deactivator, 0.3wt% anticorrosion and antirust agent, 0.2wt% cleaning and dispersing agent and 0.05wt% pour point depressant.

[0052] The base oil is composed of 80wt% coal-derived Group III+CTL4 base oil, 17wt% coal-derived polyalphaolefin PAO40 base oil and 3wt% coal-derived polyalphaolefin PAO150 base oil.

[0053] The extreme pressure antiwear agent is composed of triphenyl phosphite and isobutylene sulfur at a mass ratio of 1:3.

[0054] The antioxidant is compounded by dioctyldiphenylamine and 2,6-di-tert-butyl-p-cresol at a mass ratio of 1:1.5.

[0055] The metal deactivator is benzotriazole.

[0056] The anti-corrosion and anti-rust agent is calcium petroleum sulfonate.

[0057] The detergent dispersant is calcium salt of alkylphenate.

[0058] T...

Embodiment 3

[0065] A coal-based fully synthetic low-temperature hydraulic oil obtained by reacting the following components in mass fractions: 99.5wt% base oil, 0.1wt% extreme pressure antiwear agent, 0.05wt% antioxidant, 0.1wt% metal deactivator, 0.1wt% anticorrosion and antirust agent, 0.05wt% cleaning and dispersing agent and 0.1wt% pour point depressant.

[0066] The base oil is composed of 70wt% coal-derived Group III+CTL4 base oil, 25wt% coal-derived polyalphaolefin PAO40 base oil and 5wt% coal-derived polyalphaolefin PAO150 base oil.

[0067] The extreme pressure antiwear agent is compounded by triphenyl phosphite and isobutylene sulfur at a mass ratio of 1:4.

[0068] The antioxidant is compounded by dioctyldiphenylamine and 2,6-di-tert-butyl-p-cresol at a mass ratio of 1:2.

[0069] The metal deactivator is benzotriazole.

[0070] The anti-corrosion and anti-rust agent is calcium petroleum sulfonate.

[0071] The detergent dispersant is calcium salt of alkylphenate.

[0072] ...

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Abstract

The invention belongs to the technical field of hydraulic oil, and particularly relates to coal-based fully-synthetic low-temperature hydraulic oil and a preparation method thereof, wherein the coal-based fully-synthetic low-temperature hydraulic oil is prepared from the following components by mass: 98.0-99.5 wt% of coal-based synthetic base oil and the balance of an additive, and the coal-basedsynthetic base oil is prepared from the following components by weight: 60-90 wt% of III type and CTL4 base oil prepared from coal, 0-25 wt% of poly alpha-olefin PAO40 base oil prepared from coal, and0-5 wt% of poly alpha-olefin PAO150 base oil prepared from coal. According to the invention, the traditional base oil formula is replaced with coal-based synthetic oil, so that the hydraulic oil canhave proper viscosity and high viscosity index without a viscosity index improver, the hydraulic oil has good shear resistance, heat resistance and oxidation resistance, and the oil change period is prolonged; and the preparation method of the industrial hydraulic oil has simple and environment-friendly steps and is easy to implement.

Description

technical field [0001] The invention relates to the technical field of hydraulic oil, in particular to a coal-based fully synthetic long-life low-temperature hydraulic oil and a preparation method thereof. Background technique [0002] Hydraulic oil is the working medium for the hydraulic system to realize energy transmission, conversion and control, and also has other functions such as lubrication, rust prevention, corrosion prevention and cooling. The continuous improvement of the manufacturing level of mechanical equipment, the start-up at extremely low ambient temperature and the long-term operation of high temperature and high pressure have put forward more stringent requirements on the performance of hydraulic oil, which are mainly manifested in two aspects: 1. Oil products need to have better Excellent viscosity-temperature performance, especially low-temperature performance; 2. The life of the oil is longer, that is, the anti-oxidation ability is stronger at high tem...

Claims

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Application Information

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IPC IPC(8): C10M169/04C10N30/02C10N30/10C10N30/12C10N30/18C10N30/06C10N40/08
CPCC10M169/04C10M2223/041C10M2219/022C10M2215/064C10M2207/026C10M2215/223C10M2219/044C10M2207/023C10M2203/06C10M2205/0206
Inventor 刘俊义张兆钧李久盛马军祥张力谭代福王进昌魏亚军栗鑫张晨令狐志强
Owner SHANXI LUAN MINING GRP
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